铝电解槽用打壳机的设计过程-大学毕设论文.docVIP

铝电解槽用打壳机的设计过程 摘 要 众所周知，铝合金在人们的日常生活中及工业生产中有着非常重要的作用。目前铝的生产是用铝电解槽。其在生产过程中会产生残渣，需要定时进行清除。目前普遍使用人力与气动打壳机共同完成打壳作业，但是铝电解槽的温度高达960度，不便于人工作业，所以迫切需要实现全机械化的打壳作业。 本论文主要讨论了铝电解槽用打壳机的设计过程，其主要包括：机械臂部分、液压系统部分、回转机构部分以及行走机构四大部分。主要以调整冲击器位置的机械臂部分以及为机械臂的运动提供动力的液压系统为核心展开设计。在设计过程中，根据查阅的资料，参照凿岩车及起重机的机械结构，首先初步确定铝电解槽打壳机的机械结构，然后进行各个机构的设计。机械臂和液压系统的设计是本次设计的基础，其中液压系统由于主要是为大臂及机头部分的运动提供动力，所以把机械臂设计及液压系统设计作为一个整体来设计。 通过前一段时间的计算和校核，确定了机构的主要参数，在此基础上，初步绘制铝电解槽用打壳机的结构草图，草图绘制完成后，又进行了一系列的校核，包括：机械臂的强度校核、齿轮的校核以及车体的倾覆稳定性计算，计算完这些，打壳机的整体机构设计就基本完成了，最后再完成图纸，图纸全部采用CAD绘制，到此电解槽用打壳机的设计全部结束。 关键词：打壳机；机构设计；强度校核 Abstract It is well known, the aluminum alloy has a very important role in peoples daily life and the industrial production. At present, aluminum cell is used to produce the aluminum. It can produce the residua in the process of production, so to clear away residua is needed at fixed time. At present, the widespread using of human and aerodynamic Sheller completes Sheller operations. But when the temperature reaches as high as 960 degree centigrade, it is inconvenience to operation .Therefore it needs to achieve full mechanization to hit the shell work. This thesis mainly deals with the designing of aluminum shell-breaking machine used in aluminum electrobaths. This project mainly consists of the design of machine arms, hydraulic system, gyration system and hoof system, of which the last two compose the foundation of this project. Mainly it is designed by the core of taking adjusts the impact position the mechanical arm to be partial as well as provides the power as the mechanical arm movement the hydraulic system. In the process of design, according to the reference materials, the rock drilling vehicle and the hoist crane mechanism is considered. Firstly the aluminum cell thrasher the mechanism is determined, then each organization is designed. The basic of design is the mechanical arm and the hydraulic system. Because hydraulic system mainly provides the power for the big arm and the nose section movement, it