分流三通集箱系统流量分配数值模拟.docVIP

电站锅炉三通集箱系统流量分配的数值模拟 刘进 刘平元 陈朝松 陶丽 张妮乐 王非 丁士发 （上海发电设备成套设计研究院，上海 200240） 摘要：在大容量电站锅炉中，复杂的过热器和再热器系统经常因各种热偏差原因发生超温爆管事故，流量分配不合理是其主要原因之一。为避免这类事故的发生，消除流量分配不合理导致的安全隐患，提高过热器和再热器系统的经济性和可靠性十分必要，设计过热器和再热器时要尽量保证三通集箱系统中流量分配合理性，而这一保证的前提是对三通结构集箱中静压分布的准确把握和三通附近回流区对流量分配的影响的把握。对于径向引入引出的三通结构，由于三通附近回流区的存在，对该区域的流量分配产生了严重影响，但目前的各种流量分配计算方法往往忽略了这一重要因素的影响。本文针对大容量电站锅炉中过热器和再热器集箱的径向引入、引出的三通结构进行数值模拟，运用FLUENT软件，研究了稳态工况下径向引入引出的三通结构的静压分布特点、流动机理、三通附近区域的流态对流量分配的影响以及侧母线上的静压分布进行分析。 关键词： 锅炉，静压分布，回流区，流量分配，热偏差，数值模拟 Numerical Simulation Research on Flow Distribution of Utility Boiler Tee-Junction Header System LIU Jin ,LIU Ping-yuan,CHEN Zhao-song,TAO Li,ZHANG NI-le,WANG Fei,DING Shi-fa (Shanghai Power Equipment Research Institute,Shanghai 200240,China) Abstract:In large utility boiler, tube rupture, which is caused by overheating from thermal deviations, often occurs in the complex system of superheaters and reheaters. Unreasonable flow distribution is one of the major causes for this phenomenon. In order to avoid tube rupture, it is quite necessary to eliminate safety incipient faults due to unreasonable flow distribution and to improve the reliability and economy of the superheating and reheating systems. Reasonable flow distribution in Tee-junction header system should be assured when superheaters and reheaters are designed. The assurance comes from the accurate understanding of static pressure distribution in Tee-junction system, and of the influence of back flow areas near Tee-junction on flow distribution. As to the radial leading-in and leading-out Tee-junction, the flow distribution is greatly influenced by the existence of back flow areas near Tee-junction. The importance of this kind of influence is often ignored by available calculation methods of flow distribution. In this paper, numerical simulation was adopted for the radial leading-in and leading-out Tee-junction headers of superheaters and reheaters in utility boiler. Static pressure distribution features, flow mechanics, influence of f