课程设计--盘形塑件注塑模具设计.docVIP

课程设计说明书 题目：盘形塑件注塑模具设计 摘 要 注射成型是将粉状塑料从注射机料斗送人已加热的料筒，经过热熔融后，受柱塞或螺杆的推动，熔融塑料通过料筒前端的喷嘴快速注入闭合塑模中，经冷却定型或加热定型后，开启模具取出制品。此次课程设计主要包括塑件在模具中的成型位置的确定，分型面和型腔数量的确定，浇注系统和浇口的设计，成型零件的设计，脱模机构的设计，冷却系统的设计和模架的选择。协调好各个零件之间的装配关系，用UG造型，用CAD绘制装配图和零件图。整理和编写课程设计说明书。 关键词：注射机；模具；注射成型  目 录 第1章 塑件的成型工艺析························································ 4 1.1 塑件的分析··························································· 4 1.2 ABS的性能分析······················································ 4 1.3 ABS的注射成型过程及工艺参数········································ 5 第2章 拟定模具的结构形式·············································· 6 2.1 分型面位置的确定······················································ 6 2.2 型腔数量和排列方式的确定············································· 6 2.3 注射机型号的确定···················································· 6 第3章 浇注系统的设计··················································· 8 3.1 主流道的设计······················································ 8 3.2 分流道的设计····················································· 9 3.3 浇口的设计······················································· 10 3.4 校核主流道的剪切速率·············································· 11 3.5 冷料穴的设计及计算················································ 11 第4章 成型零件的结构设计及计算········································11 4.1成型零件的结构设计············································ 11 4.2成型零件钢材的选用··········································· 12 4.3成型零件工作尺寸的计算········································· 12 4.4成型零件尺寸及动模垫板厚度的计算·····································13 第5章 模架的确定······················································14 5.1各模板尺寸的确定··················································· 14 5.2模架各尺寸的校核··················································· 14 第6章 排气槽的设计·················································· 14 第7章 脱模推出机构·············································