S114型碾轮式混砂机的设计(混凝土)机械CAD图纸.doc

S114型碾轮式混砂机的设计(总装及传动机构设计) 摘要：课题来源于大丰市春城铸造机械厂。设计主要包括混砂机的传动部分，齿轮传动的设计，轴的设计与校核，混砂机总体结构的设计分析与计算。其中S114型碾轮式混砂机减速机采用圆锥+二级渐开线圆柱齿轮软齿面减速方式，不仅满足了混砂机传动装置传动比大和承载能力高的要求，而且使减速机具有结构简单，成本低，易于制造，安装、调整要求低，运行维护方便，可靠性更强等特点。在混砂机设计中，还采取了以下措施，以保证其技术先进性和经济合理性:（1）采用矮刮板，加强对型砂的混合搅拌作用，并降低其功率消耗；（2）加大卸砂门面积，缩短卸砂时间；（3）采用辉绿岩铸石做底盘护板，增加其使用寿命，减少刮板磨损,改堆焊WC（碳化钨）为直接焊接硬质合金刀片,针对强度不足,在刮板反面焊上加强筋以增加其强度,经改进后,一副刮板可正常使用1年左右,刮砂干净,结砂很少,负荷波动小。因此,设计具有较好的应用前景和实用价值。? 关键词：辗轮式混砂机；传动装置；密封；润滑；减速机 The Design of the S114 Roller Sand Mixer (the Design of the General Fitting and the Drive Gear) Abstract: The subject stems from the machine-casting factory of Chuncheng of Dafeng City. The design mainly includes the drive system of the sand mixer, the gear, the design and check of the axle, the analyzing and calculation of the general fitting. The S114 type sand-mixture machine uses a 2-stage spiral gear box which not only satisfies to machine transmission and the requirement of bearing capacity, but also makes deceleration facility simple, economical, contributes to manufacture, makes requirement of installation and adjustment low, and makes reliability strong. In the machine design, the following measures have been adopted in order to guarantee technology advancement and economy reliability. Welded WC (tungsten carbide) is adopted instead of direct welding blade of hard alloy According to strength. The scraper reverse sides of welds are enforced in order to increase its strength. After improvement, a pair of scraper may be used for one year in common. It is clean to scrape sand, with few knot sand and little load fluctuation. So, the design will have better prospect of application and practical value. Keywords： wheel rolling type sand mixer；transmission；sealing device；lubrication；Gearbox 目 录 1 前言 1 2 总体方案论证 2 3 传动方案的论证 3 3.1 方案一、带传动 3 3.1.1 带传动的主要优点 3 3.1.2 带传动的缺点 3 3.2 方案二、齿轮传动 4 3.2.1 齿轮传动的主要优点 4 3.2.2 齿轮传动的主要缺点 4 3.3 方案三、蜗杆传动 4 3.3.1 蜗杆传动的主要优点 4 3.3.2 蜗杆传动主要缺点 4 4 选用电动机 6 5 机械传动装置的总体设计 7 5.1 传动装置的运动简图 7 5.2