显像管研磨装置与控制系统机械CAD图纸设计.doc

摘 要 对于显像管的玻璃外壳的研磨，可以减少干扰，提高图像的质量，因此研磨是显像管生产过程中必不可少的工序。显像管按屏幕表面曲度，可分为球面、柱面、纯平等。如今LED显像管成了市场的主流产品。本设计的显像管研磨装置能对有一定曲度的17寸显像管玻璃壳进行研磨。因此研磨装置必须能沿显像管的玻璃壳曲面作三维运动。本文详细说明了研磨装置的机械结构设计过程，并附有零件图和装配图。研磨装置的控制系统由可编程控制器、步进电机、步进电动机驱动器组成，可编程控制器选用了能控制三轴的联动的日本三菱公司的FX3U可编程控制器，步进电机采用了HB-A系列的大力矩混合式步进电机和与之配套的YK2404MA步进电机驱动器。磨头的研磨，由PLC控制，从而可以提高研磨效率，质量。 关键词：显像管，研磨，步进电机，步进电机驱动器，PLC ABSTRACT CRT lapping is a essential procedure in CRT manufacture and its purpose is to reduce the outside light interference thereby improve the quality of the image.Acording to the screen surface curvature,CRT can be distinguished to SPHERE、PLANE RIGHT-ANGLED、CYLINDERICAL SURFACE and COMPLETE FLAT. Now,the LED display screen becomes the mainstream product in market.The Grinding Head of lapping equipment must along the curvate surface to move in 3 D.This lapping device designed can lap the curvate surface of glass shell of 17 inch CRT by controlling the lapping pressure and vilocity so that the quality of the CRT surface lapping has been improved effectively.This article state the design process of the machanical struture of the lapping equipment.The control system of this device is compose of the PLC、stepping motor and motor driver.The PLC which can control the 3 D axis associated movement is Mitsubish Fx3v PLC. The stepping motor is HB-A powerful torque stepping motor and it’s driver is YK2404MA stepping motor driver .This paper describe the control principle and design process of the control circuit of the system. Electric diagram and PLC program are attached. Key words: CRT, lapping, stepping motor, stepping motor driver,PLC 目录 1 绪论………………………………………………………………………….…….1 1.1课题目的 ……………………………………………………………...……...1 1.2课题意义 ……………………………………………………………………..1 1.3国内外发展的基本情况 ……………………………………………………..1 2 滚珠丝杠的设计计算与选用.……………………………………………….…..3 2.1滚珠丝杠副特性… …………………………………………………………..3 2.2纵向滚珠丝杠的计算 ………………………………………………………..4 2.3横向滚珠丝杠的计算 ………………………………………………………12 3 显像管研磨装置控制系统设计…….…………………………………………..18 3.1 步进电机的结构与工作原理 …........................