3L-108空气压缩机曲轴零件的机械加工工艺及夹具机械CAD图纸设计.doc

摘 要 二十一世纪的制造业面临着顾客需求驱动、不可预测、快速多变和来自全球不断增加的市场竞争，而且竞争不断加剧。市场的不断变化要求制造系统加工的产品品种能够快速变换以满足市场需求。近来的制造业发展表明，夹具能比较好的满足上述要求并符合我国国情。作为制造系统重要组成部分的夹具设计部分，制造系统对其提出了新的要求。夹具在机械加工起着重要的作用，它直接影响着机械加工的质量，生产效率和成本，因此夹具设计是机械工艺准备和施工中的一项重要工作。 在夹具的设计过程中，主要以V形块和支承板来定位，靠直压板和弹簧来夹紧，钻拐径两孔应采用长型快换钻套，在钻拐径倾斜的孔时采用平面倾斜的夹具体，在钻拐径倾斜的孔时使用的是卧式钻床，铣面时2个V形块与铣刀不能干涉，因此V形块高度要降低，夹具设计要方便、简单。 此次毕业设计任务是对3L-10/8空气压缩机曲轴零件的机械加工工艺、夹具的设计,在曲轴零件的加工工艺过程中轴与轴中心线之间要有位置要求, 以毛坯轴两端定位先加工两中心孔,以两端中心孔定位再粗、精加工各轴的表面，然后以粗、精后的两轴径定位钻螺纹、铣键槽和铣曲拐端面，采用专用夹具加工两斜油孔，最后粗、精磨各轴。 关键词 曲轴，加工工艺，夹具设计。  ABSTRACT Twenty-first Century manufacturing is facing the customer demand driven, unpredictable, rapidly changing and from the increase of global market competition, and the competition intensifies. The constant change of the market requirements of product varieties to meet market demand fast transform. Development of the manufacturing industry the recent show, fixture can better meet the above requirements and in line with Chinas national conditions. As part of fixture design is an important part of manufacturing system, manufacturing system put forward new requirements to the. Fixture plays an important role in the mechanical processing, which directly affects the quality of machining, production efficiency and cost, therefore the fixture design is an important work of mechanical process preparation and construction of the. In the jig design process, mainly locates by V shape block and the support plate, depends on the straight clamp and the spring clamps, drills turns diameter two to be supposed to use long trades quickly drills the wrap, when drills turns the diameter incline hole uses the plane incline the jig body, when drills turns the diameter incline hole uses is the horizontal-type drilling machine, when face milling 2 V shape blocks and the milling cutter cannot interfere ,therefore V shape block altitude must reduce, the jig design must be convenient, be simple. This graduation project duty is to the 3L-10/8 air compressor