DK7732线切割数控机床机械结构机械CAD图纸设计.doc

DK7732线切割数控机床机械结构设计 摘要 电火花线切割加工（wire-EDM）是一种基于电火花加工技术的适应性流程加工技术，它可以被用在具有二维到三维复杂形状的而且是导电的原材料的加工上。电火花线切割加工技术是机电一体化技术，是机械、电工、电子、数控、自动控制、计算机应用等多门学科、专业知识的综合运用。cnc wire-cut machinmechanical structure designe ABSTRACT Wire electrical-discharge machining(wire-EDM) is an adaptation of the basic EDM process, which can be use for cutting complex two-and-three-dimensional shapes through electrically conducting materials. The technology of wire electrical-discharge machining is the technology of mechatronics, and it is the integrate application of many subjects and professional knowledge, for example mechanism, electrician, electron, numerical control, auto control and computer application. My design subject is DK7732 numerical control electrical-discharge perforation molding machining tool. DK means numerical control machining tool. 77 means wire electrical-discharge perforation molding machining tool. 32 means the width of tool’s worktable. The design contains collectivity distribution design, landscape orientation feed design, portrait feed design, circumgyrate worktable design. It still includes intension calculation of gear wheel, the checking of ball bearing pole and the calculation of axis gearing life-span. Key words: Wire electrical-discharge machining,Principle axis motion，Step-by-step electromotor，Constant tension structure for a compound-speed wire cut electro-discharge machine目　录 前　言 1 第1章 总体方案设计 3 1.1 总体方案的拟定 3 1.1.1 主要参数的确定 3 第2章 储丝走丝部件结构设计 4 2.1 储丝走丝部件结构设计 4 2.1.1 对高速走丝机构的要求 4 2.1.2 高速走丝机构的结构及特点 4 2.2 储丝走丝部件主要零件强度计算 10 2.2.1 齿轮传动比的确定和齿轮齿数的确定 10 2.2.2 传动件的估算 12 2.2.3 齿轮模数估算和齿轮模数的验算 12 2.3 储丝走丝部件主要零件强度验算 15 2.3.1 齿轮强度的验算 15 2.3.2 主轴的验算 17 2.4 主轴组件结构设计 19 2.4.1 轴承的配置形式 19 2.4.2 主轴组件的调整和预紧 20 第3章 进给传动设计 21 3.1 进给传动运动设计 21 3.1.1 脉冲当量和传动比的确定 21 3.2 滚珠丝杆螺母副的型号选择和滚珠丝杆的选型和校核 22 3.2.1 滚珠丝杆螺母副的型号选择 22 3.2.2 滚珠丝杆的选型和校核 23 3.3 步进电机的选择 25 3.3.1 根据脉冲当量和最大静转矩初选电机型号 26 3.3.2 启动矩频特性校核 28 3.4 进给机构支承设计 28 3.4.1 丝杆的支承形式 28 3.4.2 螺杆的支承方式 28 结　论 30 谢 辞 31 参考文献 32 外文资