EQ1090E中卡万向传动轴机械CAD图纸设计及振动分析.doc

EQ1090E中卡万向传动轴设计及振动分析 摘 要 传动轴是发动机前置后驱汽车的动力传递重要组成部分。本设计注重实际运用，考虑整车的总体布置，改进了一些设计方法，力求整车结构及性能更为合理。 传动轴是把变速器的转动和转矩传到主减速器的轴，两端由十字轴万向节连接。传动轴是由轴管、伸缩花键和万向节组成。伸缩套能自动调节变速器与驱动桥之间距离的变化。万向节是保证变速器输出轴与驱动桥输入轴两轴线夹角发生变化时实现两轴的动力传输。万向节是由十字轴、十字轴承和凸缘叉等组成。重型汽车使用的传动轴万向节采用滚针十字轴轴承，配合以短而粗的十字轴，可传递较大的转矩。传动轴的布置直接影响十字轴万向节、主减速器的使用寿命，对汽车的振动噪声也有很大影响。在传动轴的设计中，主要考虑传动轴的临界转速，计算传动轴的花键轴和轴管的尺寸，并校核了其扭转强度和临界转速，确定出合适的安全系数，合理优化了轴与轴之间的角度。 利用CATIA工程分析模块对传动轴进行了有限元分析，通过静态分析校核了传动轴的强度和刚度，通过动态响应分析考查了传动轴的振动情况 关键词:传动轴The designation and vibration analysis of the drive shaft of EQ1090E Abstract Propeller shaft is an important part of the cars which have front-engine rear-drivelayouts.The design foucs on practical application, considering the overall layout of the vehicle, optimizing the design to improve a number of methods ,to make the structure and performance more reasonable. The propeller shaft transmit thetorque from the tansmission to the rear-mounted driving axles. It is made of the two section staff connecting with cross type universal joint. propeller shaft is made of tube, sliding joint , universal joint.The spline can adjust the distance automatically. The universal joint the couping of final drive and transmission so that either part can move to allow for differences in motion. The universal joint is made of yoke , spider and bearing .The universal joint of the heavy duty batteries choosing needle bearing and squatter spider can transmit larger torque.The layout of propeller shaft will affect the service life of the universal joint ,final drive directly.The main consideration of the design of the shaft is critical rotationl speed of shaft,the size of spline shaft and tubuar section, checking torsional strength and critical rotationl speed, fixing reasonable safety factor , optimized the angle between the axis. The design makes a finite element analysis of the shaft by using CATIA engineering analysis module,checks the strength and stiffness of the drive shaft through the static analysis,examines the