机械CAD图纸设计法兰盘零件的工艺规程及工艺装备.doc

摘要 法兰盘是使管子与管子相互连接的零件。连接于管端。法兰上有孔眼，可穿螺栓，使两法兰紧连。法兰间用衬垫密封。法兰管件指带有法兰（突缘或接盘）的管件。它可由浇铸而成，也可由螺纹连接或焊接构成。法兰联接由一对法兰、一个垫片及若干个螺栓螺母组成。垫片放在两法兰密封面之间，拧紧螺母后，垫片表面上的比压达到一定数值后产生变形，并填满密封面上凹凸不平处，使联接严密不漏。有的管件和器材已经自带法兰盘，也是属于法兰连接。法兰连接是管道施工的重要连接方式。 法兰连接使用方便，能够承受较大的压力。在工业管道中，法兰连接的使用十分广泛。在家庭内，管道直径小，而且是低压，看不见法兰连接。如果在一个锅炉房或者生产现场，到处都是法兰连接的管道和器材。 通俗的讲，法兰盘的作用就是使得管件连接处固定并密封。 关键词：连接 法兰盘应用 Abstract Flange pipe and tube is connected parts. Connected to pipe end. There are hole flange can be bolted to wear so that the two flange abuts. With liner sealing flange between. Flange pipe flange with means (or access plate nosing) of the tube. It can be cast from, but also may pose a thread connection or welding. Flange connected by a flange, a gasket and nut composed of a number of bolts. On the flange gasket sealing surface between the two, fastening nut, the gasket on the surface pressure reaches a certain value after the deformation, and fill uneven sealing surface, the leakage is not so closely linked. Some fittings and equipment has its own flange, Also belong to the flange connection. Pipeline flange connection is an important connection. Flange connections easy to use, can withstand greater pressure. In the industrial pipe, flange connecting a wide range of use. In the family, the small diameter pipe, but also low-voltage, see flange connection. If the boiler room or in a production site, there are flange connected to pipes and equipment. Popular speaking, the role of flange makes pipe is fixed and sealed junction. Keywords: flange connection application 目录 前言 - 1 - 1.零件的分析 - 3 - 1.1.零件的作用 - 3 - 1.2.零件的工艺要求 - 3 - 2、工艺规程的设计 - 3 - 2.1.确定毛坯的制造形式 - 3 - 2.2.基准的选择 - 3 - 2.2.1.粗基准的选择 - 3 - 2.2.2．精基准的选择 - 3 - 2.3．制订工艺路线 - 4 - 2.4．机械加工余量、工序尺寸及毛坯尺寸的确定 - 4 - 2.4.1．外圆表面（ф100 mm，ф45 mm，ф90 mm） - 5 - 2.4.2. 内孔ф20 0+0.045的 加工 - 5 - 2.4.3．外圆端面加工余量及公差（ф100 mm的两面和ф45 mm端面以及ф90 mm的两端面） - 5 - 2.4.4．4Xф9透孔和ф6与ф4组成的台阶孔的加工 - 6 - 2.4.5. ф90的前后端面的加工 - 6 - 2.5. 各工序的定位夹紧方案及切削用量的选择 - 6 - 2.5.1工序一 - 6 - 2.5.2工序二 - 8 - 2.5.3