年产500万件反射器底座注塑工艺机械CAD图纸设计.doc

年产500万件反射器底座注塑工艺设计 摘 要 本设计是年产500万件反射器底座注塑工艺设计，整个设计主要由设计说明书和设计图纸两部分组成。设计说明中，简单介绍了本制件包括其质量标准，概述了为何选用ABS作为本课题的主要材料，简单介绍了所选材料ABS的性能与主要用途，重点阐述了注塑工艺的生产方法。主要从工艺过程和工艺条件两个方面进行了论述。在设计过程中，根据毕业设计任务书的要求，进行了详细的物料衡算、热量衡算、工厂生产能力和注射机基本参数的计算，对设备进行了工艺计算和设备选型，同时对整个装置进行了简单的技术经济评价。并且绘制了相应的设计图纸，图纸包括工艺流程图、车间布局图、厂区布局图、制件图、模具装配图等。 关键词：注塑,工艺，设计，反射器底座 The Molding Process Design Of The Reflector Base With An Annual Output Of 5 Million ABSTRACT This design was a molding process design of reflector base, which was produced 5,000,000 each year. The entire design was mainly composed of two parts, the design description and the design drawings. The design description was focused on the introduction of elaborate production methods of injection molding process was mainly discussed from two aspects, the process and the process conditions. It was also a brief introduction to this article and its quality standards. It was provided an overview of the reason why ABS was chosen as the main material and the features and main purpose of the ABS. According to the requirements of the graduation mission statement, heat balance, plant capacity and the basic parameters of injection molding machine in the design process was calculated detailed in the material balance. The process calculation and the selection of the equipment was also be done by the designer, while a simple evaluation of technical and economic for the entire device. The design drawing was made corresponded, which including process flow diagrams, workshop layout, parts diagram, mold assembly drawings ,and etc. KEY WORDS: Injection molding, process, design, reflector base目　录 前　言 1 第1章 产品及原料说明 3 1.1产品性质及其质量标准 3 1.1.1产品名称及结构 3 1.1.2塑件工艺性分析 3 1.2塑件使用材料分析 4 1.2.1 ABS的基本性能 4 1.2.2 ABS的成型特性 5 1.3小结 6 第2章 注塑工艺设计 7 2.1 原材料的准备 7 2.2注射模具工艺过程及控制因素 7 2.2.1成型前的准备 7 2.2.2注射过程 7 2.2.3制品的后处理 9 2.3注射模塑工艺条件的研究 9 2.3.1温度 9 2.3.2压力 11 2.3.3时间 11 2.4小结 12 第3章 工艺物料衡算 13 3.1物料衡算 13 3.1.1物料衡算的概念 13 3.1.2物料衡算的意义 13 3.1.3物料衡算的方法 13 3.2工厂生产能力及计算 15 3.2.1