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摘 要
《机械制造技术基础》课程设计是学完了《机械制造工艺学》、《机床夹具设计》和《金属切削机床和刀具》等主要专业课,并进行了生产实习之后的一个实践性环节,是应用所学的基础理论知识、专业知识和技能去分析和解实际生产问题的一个综合训练。
拨叉的加工质量将直接影响机器的性能和使用寿命。本次设计旨在提高变速拨叉的加工效率,由此我们首先对拨叉的结构特征和工艺进行了仔细的分析,然后确定了一套合理的加工方案,加工方案要求简单,操作方便,并能保证零件的加工质量。在制定加工工艺规程的顺序如下:
1、分析零件;
2、选择毛坯;
3、设计工艺规程:包括制定工艺路线,选择基准面等;
4、工序设计:包括选择机床,确定加工余量,工序尺寸毛坯尺寸,确定切削用量及计算基本工时等;
5、编制工艺文件。
此外,为了提高劳动生产率,降低劳动强度,保证加工质量,需设计专用夹具,以满足加工过程的需要。
关键词:拨叉; 工艺规程; 夹具设计
Abstract
For Manufacturing Technology foundation of course design is finished, Machinery Manufacturing Technology, Machine fixture design and metal-cutting machine tools and tool, and other major specialized courses and internships for the production after a practice session, is by application The basis of theoretical knowledge, professional knowledge and skills of reconciliation to the actual production of a comprehensive training.
Dials the fork processing quality directly will affect the machine the performance and the service life. This design is for the purpose of enhancing the Dials the fork the processing efficiency, first has carried on the careful analysis from this us to the Dials the fork structure characteristic and the craft, then had determined set of reasonable processings plans, the processing plan request are simple, the ease of operation, and can guarantee the components the processing quality. In formulation processing technological process order as follows:
1 analysis the components;
2 choices semifinished materials;
3 designs technological process: Including division Craft route, preferred orientation datum and so on;
4 working procedures designs: Including chooses the engine bed, the determination processing remainder, the computation working procedure size and its the Semifinished materials size, the determination cutting specifications and the computation man-hour and so on;
5 establishments technological document.
In addition, in order to enhance the labor productivity, reduces the labor intensity, guaranteed t
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