讲义塑胶产品与模具设计概述.ppt

塑膠產品與模具設計 Plastic Part and Mold Design 徐昌煜 Charles Hsu;澆注系統設計 Filling System Design;模具設計的優先順序 Priorities of Mold Design;澆注系統設計的優先順序 Priorities of Filling System Design;豎澆道 Sprue;壁厚不均是注塑成形中最大的麻煩製造者。 這對薄壁零件尤然。 這些麻煩包括了遲滯現象、短射、凹陷、發赤、噴流、翹曲及長冷卻時間等；目前都可用CAE以直接或間接的方式預測。 Non-uniform wall thickness is the biggest trouble maker in plastic injection molding. This is especially true to thin-wall part. The troubles, including hesitation, short shot, sink mark, blush, jetting, warpage and long cooling time etc., can be predicted, directly or indirectly, by using CAE. ;壁厚設計 Wall Thickness Design;掏空設計(1) Coring Out Design (1);差 [Poor];氣泡或/和凹陷的形成 Void or/and Sink Mark Forming;肋厚和內圓角半徑的影響 The Effect of Rib Thickness Fillet Radius;肋的底部厚度 Bottom Thickness of Rib;肋的設計 (一 ) Rib Design ( 1 ); 肋的設計 (二 ) Rib Design ( 2 );肋的設計 (三 ) Rib Design ( 3 );與側壁相連之凸轂(熱塑性塑膠) Boss at Wall ( Thermoplastics );遠離側壁之凸轂(熱塑性塑膠) Boss Away From Wall( Thermoplastics ) ;外側凸轂 Outside Boss ;Where 1/r : 樑的曲率 curvature of the beam M : 彎曲力矩 bending moment E : 彈性模數 modulus of elasticity I : 斷面積對中立軸的慣性矩 moment of inertia of the cross- sectional area with respect to the neutral axis EI : 撓曲剛性 flexural rigidity;Neutral Axis;?;平板和肋板的比較Comparison between Plain Ribbed Plates;和平板比，若基於相同的慣性矩(剛性)，肋板需料少了43%，I/A卻增加了1.79倍。肋板的最大厚度減為平板的1/4 ，使得冷卻時間驟降15/16 (94%)。 Based on the same moment of inertia (stiffness), ribbed plate needs 43% less material but boost I/A by 1.79 times comparing with plane plate. The maximum thickness of ribbed plate is only 1/4 of plain plate’s; showing a dramatic cooling time reduction of 94% (15/16) .;A variety of molded-in interlocks can add stiffness to thin-wall housing designs.;結構設計是薄殼成形零件的基礎。 Structural design is the base of thin-wall molding parts. 薄殼成形零件不僅僅是一趨勢，而且也是降低成本和提高競爭力的有效途徑。 Thin-wall molding part is not only a trend but also an effective way to achieve cost reduction and competitiveness increase.;每增加一個澆口，至少增加一條