141B5NITROGENFISSURE-DC要点.pptx

1 CASTING DEFECTS – NITROGEN FISSURE DEFECTS– 141 B5 铸件缺陷—氮气缩松—141 B5 141 B5 2 Defect Identification – some basic principles缺陷的识别—一些基本原则 Process of identification 141 B5 Typical Characteristics 典型特征 Typically surface or sub-surface irregular formed cavities. 典型形状是产生在铸件表面或者皮下的不规则气腔 The cavity face is smooth 气腔表面光滑 Normally perpendicular to the surface, and may penetrate several mm into the casting, and be several mm wide 通常与表面垂直，可能向铸件内部深入几毫米，宽也可能达几毫米 The cavity is normally black and shiny, with dendrites present in the cavity. 气腔内部呈现黑色有光泽且伴有枝晶 The graphite flakes in the surrounding area is normally depleted. 缺陷周围的石墨通常被消耗掉了 Mainly occur in grey iron (FC) but can occur in ductile iron (FCD) at higher Nitrogen levels 主要产生在灰铁铸件上，但是如果球铁件的氮含量高也可能产生 No inclusions of other types are normally found associated with fissures 通常情况下，没有其他孔洞缺陷伴生 3 NITROGEN FISSURE DEFECTS 氮气孔（裂隙）缺陷 Nitrogen Fissure Defect- Characteristics 141 B5 Schematic 图示 Typically surface or sub-surface irregular formed cavities. 典型形状是在铸件表面或者皮下产生的气腔 Often found adjacent to Core surfaces 通常在芯子表面附近可见 4 Nitrogen Fissure Defects– Schematic View Nitrogen Fissure Defects 氮气缩松缺陷 141 B5 Microstructure 微观结构 Typically surface or sub-surface irregular formed cavities. 主要是表面或者皮下形成的不规则气腔 The cavity face is smooth 气腔表面光滑 Normally perpendicular to the surface, and may penetrate several mm into the casting, and be several mm wide 通常与表面垂直，可能向铸件内部渗透几毫米深几毫米宽 The cavity is normally black and shiny, with dendrites present in the cavity. 气腔内部呈现黑色有光泽且伴有枝晶 The graphite flakes in the surrounding area is normally depleted. 缺陷周围的石墨通常被消耗掉了 Mainly occur in grey iron (FC) but can occur in ductile iron (FCD) at higher Nitrogen levels 主要产生在灰铁铸件上，但是如果球铁件的氮含量高也可能产生 No inclusions of other types are normally found associated with fissures 产生缩松时，包括砂眼类任何缺陷都不同时产生 Nitrogen Pinholes are normally rounded in shape 氮气针孔通常是圆形的 5 Nitrogen Fissure Defects Microstructure Nitrogen Fissure Defects 氮气缩松缺陷 141 B5 Typical Occurrence of the Nitrogen Fissures 氮气缩松