Copy of 3_Step_Approach。z d2.pptVIP

3 Step Approach_SHW_E_Sep 2003.ppt 5S Vis Mgmt SHW E Apr 2002 The Three Step ApproachIntegrating Principles and Tools“三步”法综合理论和工具 JCMS Facilitator Training 江森自控制造系统项目负责人培训 The Goal is Understanding目标是理解 “I’ll miss dates, but I won’t miss people.” “我会错过时间, 但我不会错过人.” We must be taught to THINK! 我们必须教会自己思考! Viewpoints 观查 Reality 现实 10% Technical 10% 关于技术 90% About People 90% 关于人 Principles理论 Order to Cash 从下订单到付款 One Piece Flow 单件流动 Waste of Overproduction 过度生产的浪费 TPM / TQM / QCO Just-In-Time Manufacturing 即时制造 A Zero Tolerance for Waste 消灭浪费 Supporting Roles 辅助角色 How do you define your supporting roles in THIS quest??? 大家如何定义这里的辅助角色呢??? Structure结构 Structure结构 Your Conversion…你的转变… You can only learn Lean Concepts through OJT(On the Job Training) 只有通过在岗培训, 大家才能掌握精益制造的概念. 1 week of process improvements can require 12 weeks of “basic training” in Lean Concepts (The true understanding) 要想生产过程在一周时间内有所改进, 可能要花12周的时间进 行精益制造概念“的基础培训”。 “I can easily change your area in a day…but how long to change the way you think?” “我可以很容易地在一天内改变你的工作地, 但要多久才能改变你的思维方式呢?” This is key to sustainability 这正是做到持续有效的关键 Beware of cosmetic implementation! 当心实施过程中的摆样子行为 Lincoln Time Conversion 时间的转变 Even with full-time focus on the conversion, it may take you 50 weeks of OJT before you believe in the principles. 即使拿出专门时间着力于转化, 你也可能还是需要进行50周的在岗培训才能掌握其中的理论. Change 转变 In the course of a complete conversion, every members’ job will change to one degree or another. 在整个转变过程里, 每个人的工作都会有所改变. A team member who has worked hard to achieve success and has, “made it” suddenly is in an unfamiliar environment with little knowledge on how to once again achieve success. 为了成功, 有一个小组成员工作得很努力. 终于有一天, 在一个并不熟悉的环境里, 在甚至不太知道怎样才能再成功的情况下, 他”成功”了. A New Way of Thinking新的思维方式 The “New way of Thinking” does not become institutionalized until the majority of the organization “buys in” and believes in the new direction 直到企业的大多数人都认同了这种新的管理方法, “新的思维方式”