冲压模具-外壳体复模设计-落料-拉深-冲孔-整形翻边说明书.docVIP

摘 要 ABSTRACT Punching die has been widely used in industrial. more Self-acting feed technology of punching die is also used in production, punching die could increase the efficience of production and could alleviate the work burden，so it has significant meaning in technologic progress and economic value. In this design, first we use the 3D sculpt function of UG to create 3D model of the part. During the procedure, the workpiece’s craftwork character is analyzed ,the workpiece’s 2-D drawing and 3-D mold are made, so that the workpiece can be better comprehended. Learn the structural craftwork character of the workpiece, so does the drawing and forming craftwork character. Make sure the workpiece’s craft project, compare them and make the final disicion. Calculate the size of the roughcast and select its shape. Calculate the times of the drawings , make sure the size of the semi-manufactured workpiece of every steps, and draw the working procedure’s sketch. Calculate the every working pressure, design and draw die’s sketch, select every appropriate parts. Comprehend every needed dies’ character and the issues that is needed to be payed more attention. On the base of the dies’ sketch ，the dies’structure is analyzed, and then go on designing their structures and selecting punch equipments. Keywords: Craft project ，manufacture ，structure design 目　录 摘 要 I ABSTRACT II 前 言 1 1 产品的工艺性分析 3 1.1 外壳体零件图分析 3 1.1.1 外壳体零件结构分析 3 1.2 外壳体零件工艺性分析 4 1.2.1 外壳体零件材料 4 1.2.2 尺寸精度 5 2 工艺方案的确定 5 2.1 冲压基本工序的确定 5 2.1.1 工序数目的分析 5 2.1.2 冲压工序顺序的确定 5 2.2 冲压工艺方案的比较与确定 5 2.2.1 方案的比较 5 2.2.2 方案的确定 6 3 工序设计和工序尺寸计算 6 3.1 毛坏尺寸的计算 6 3.2工序设计尺寸及其计算 6 3.2.1 工序尺寸计算 6 3.3 搭边值 7 3.4 冲裁件的排样 10 4 工艺设计与计算 11 4.1凸，凹模刃口尺寸计算 11 4.1.1落料凹模刃口尺寸计算 12 4.1.2 冲孔凸模刃口尺寸 13 4.1.3凸凹模刃口尺寸 13 4.2拉深工艺部分尺寸计算 13 4.2.1拉深模工作部分尺寸计算 13 4.2.2 拉深凸凹模圆角半径rd： 14 4.3凸模和凹模外形尺寸及结构形式的确定 14 4.3.1落料凹模外形尺寸及其结构 14 4.3.2 凸模外形尺寸及其结构形式 15 4.4冲压工艺计算 16 4.4.1 冲裁力的计算 16 4.4.2 顶件为的计算 16 4.4.3 推件力的计算 17 4.4.4 拉深力的计算 17 4.4.5 压边力的计算 17 4.4.6