Tech tip_blistering.pptVIP

* TECH TIPS Blistering Soot Formation 起泡与积炭黑 Encountered during sintering 发生在烧结工艺 Rough surface with blisters 零件表面粗糙不平，起泡 Black carbon deposit on the surface 零件表面沉积碳黑 Phenomenon 现象 High concentration of CO in the atmosphere of preheat or de-wax zone (CO% 18%). 预热脱蜡区的气氛中CO浓度过高（超过18%） 2CO → C↓ + CO2. Insufficient gas flow in pre-heat zone 预热区气流量不够 Nickel and zinc act as catalysts 镍和锌作催化作用 Part size and shape 零件尺寸和形状 Part load on the belt 网上载荷 Cause and Factors 原因及影响因素 Reduce the level of CO in the atmosphere of preheat zone (CO% 18%). 将预热区的CO浓度降低于18% Increase the gas flow in preheat zone 增加预热区的气流量 Increase the heating rate to avoid the 500 ~ 600 ℃ range 提高预热区的升温速度(500~600℃) Reduce furnace loading 减少炉网载荷 Keep the preheat zone free of lubricant residues 保持预热区无润滑剂残留 Reduce the lubricant amount and reduce use of ZnSt. 减少润滑剂用量， 减少使用硬脂酸锌 Prevention 预防 * * *