螺纹磨床砂轮调速系统的电气设计资料.docVIP

螺纹磨床砂轮调速系统的电气设计 摘 要 本项目是基于单片机的螺纹磨床调速电气系统的设计，在实际工业应用中，螺纹磨床的砂轮会随着使用过程不断消磨，导致与工件接触的外圆线速度不断降低，从而降低加工精度，若能在加工过程中适当提高砂轮转速则可弥补这一缺陷。本系统采用超声波传感器，非接触式实时检测砂轮半径，通过单片机系统建立起半径的变化与砂轮转速之间的联系来实现这一目的。本文完成了螺纹磨床砂轮调速系统的方案设计，如超声波测距的理论与实际应用、单片机系统开发及程序设计、三相异步电动机运行原理、变频器运行原理与实际应用、电路设计及应用等方面内容。系统能稳定，高效地实现对电机的调速，应用到实际生产中可以提高工件的加工精度，减少砂轮的浪费，提高生产效率。 关键词：螺纹磨床砂轮 超声波 单片机 测距 变频器 Threaded Grinding Wheel Speed Control System Electrical Design Abstract This project is the design of thread grinding machine speed control electrical system based on single chip microcomputer, in practical industrial applications, grinding wheel screw grinding machine with continuous process will use to kill, resulting in contact with the workpiece outer circle line speed decreases, reducing the machining accuracy, if during processing appropriate to increase the speed of grinding wheel can make up for this defect. This system uses the ultrasonic sensor, non-contact and real-time detection of the grinding wheel radius, through the single-chip microcomputer system is set up between the radius of the change and the speed of grinding wheel contact to realize this purpose. This paper completed the design of thread grinding machine grinding wheel speed control system, such as ultrasonic ranging theory and practical application, MCU system development and program design of three-phase asynchronous motor, operation principle, operation principle of the converter and the practical application, the circuit design and application aspect content. The system can efficiently realize the stable, to the motor speed, applied to the actual production can improve the machining accuracy, reduce the grinding waste, improve production efficiency. Keywords：Thread grinding machine AT89S52 converter chip 目 录 第一章 绪 论 1 1.1 螺纹磨床的发展趋势 1 1.1.1 提升磨削效率 1 1.1.2 提高机床自动化的程度 1 1.1.3 精密及超精密磨削 2 1.2 设计拟解决问题及预期成果 2 第二章 测距方案论证 3 2.1 检测砂轮的直径检测方法 3 2.1.1 激光测距传感器 3 2.1.2 红外线测距传感器 4 2.1.3 超声波传感器 4 2.2 变频器控制方式选择 4 第三章 三相异步电动