胶带输送机胶带纵向撕裂检测系统设计检测系统单片机应用系统软硬件设计.docVIP

图书分类号： 密 级： 摘要 带式输送机是散粒物料运输的主要设备，它广泛用于港口、化工、矿山、电站和冶金等工业领域。皮带撕裂事故时有发生，价值数十万元甚至上百万元的输送皮带，一旦发生撕裂事故，在几分钟内就会全部毁坏，造成巨大的经济损失。随着皮带输送机应用的范围越来越广，其使用量也越来越大，发生撕裂的事故也越来越多。因此，进行皮带撕裂特征的研究具有很重要的理论意义和实际意义。 针对现有诸多类型带式输送机胶带纵向撕裂监测保护装置较差、可靠性尚待进一步提高的现状，本文深入研究了传感器的电磁感应原理和监测系统保护装置的可靠性。对整个监测保护装置的软硬件进行了研究设计，研制出一种电磁感应式胶带纵向撕裂监测系统。通过对胶带的运行状态进行不间断地实时监测，监测系统能够在胶带发生纵向撕裂事故时，及时地使输送机停机并发出报警信号，从而大大减少事故的损失。通过设置感应线圈位置检测器和采用地址表管理系统等措施，提高了系统的可靠性。开发了基于AT89C51单片机的实时智能监测软件系统，设计了友好的人机交互界面，具有较强的实用性。 关键字 带式输送机；纵向撕裂；监测；单片机 Abstract Belt conveyor is the main device of modern scattered material successive transportation,it’s widely used in industrial domains as harbor transport, chemical industry, mines, power plant and metallurgy. It is unenviable that the belt tear accident happens occasionally, when it happens , the belt will be destroyed within several minutes, causing hundreds of thousands dollars loss on itself value, or even more economic loss. With the conveyor belt of an increasingly wide range use, the tear incident occurs more frequently. Thus ,it is important to study the characteristics of the belt tear theoretical and practical and practical significance. For many types of existing vertical belt conveyor belt tear monitoring devices to protect poor,pending further improve the reliability of the current situation, this article in-depth study of the principle of electromagnetic induction sensors and monitoring systems to protect the reliability of devices. Then all of hardware and software of the protection device were designed,and a new electromagnetic induction type monitoring system for longitudinal rip of rubber belt was developed. By incessantly monitoring the working state of conveyer belt,the monitoring systerm will stop conveyer immedictely and give out an alarm when the longitudinal rip happens,thereby losing caused by the accident can be reduced.Many measures,such as mounting sensor loops position detector and adopting address table manage system,are developed to improve the system’s