Efficiency 效率.ppt

Efficiency Why we calculate efficiency? Manufacturing Control / monitor Labor cost Energy cost Capacity reference Continually improvement Efficiency Report How to calculate? Hours we pay Work hours Standard cycle time Qty. of products Efficiency Report With best working condition; With right tooling; With correct working method (instruction); Normally working speed; Maintain equipment (lubricate…), WC… Efficiency Report T = t * 1.04 * 1.33 Efficiency Report Production hours: = Product qty. * Standard cycle time Working hours: = Hours pay – (planned) stop hours Efficiency Report 10 operator in one shift (8 hours) produced 50 units. They had 20 minutes as tea break. The unit standard cycle time is 90 minutes. Capability Reference of budget making Production plan Development ( new project ) space Capability Based on standard cycle time Information: Available time of each machine No. of machines Operating hours / shifts / days No. of operators Capability Total cycle time for one set of KIS unit is 9 mins. The line running 480 mins in one shift The line situation (A) is 95% Average line efficiency is 1.1 130 mins for color change over ( twice a day). Budget Based on standard cycle time Information: Production forecast ( model / Qty ) SCT for each product Available time of each machine Operating hours / shifts / days ( Efficiency / availability ) Budget We use 7 hours/ shift to make budget for equipments We use 8 hours/ shift to make budget for operators Budget In year 2003 we will produce 800 Huawi 500 KIS. The cycle time of punching is: Huawei : 110 mins KIS : 165 mins In year 2003 we have 240 working days The turret press situation (A) is: 95% Average punching efficiency is: 1.1 Leveling Line running smoothly High saturation High efficiency Leveling Example: