马晓东 机制08-1说明书.doc

（ 二 〇 一 二 年 六 月2.5~3倍，降低生产总成本30~50%，焊缝无损检测一次合格率达99%以上。因此，加速研究焊接自动化技术，研制开发高水平的焊接自动化设备，保证焊接产品质量的稳定性，增强功能和通用性，将成为今后几年我国提高自动焊接技术的主要任务。 本课题针对送变电、风力机、大型户外广告牌塔筒的棱管与法兰自动焊接工艺，在自动焊接机床的设计过程中引入焊接机器人的结构和控制方法，使得该机床兼有焊接机器人的某些优点，通用性和智能性与焊接专机相比显著增强，但成本却比焊接机器人大大降低。本文选用西门子PLC S7-200及扩展模块EM-233，通过控制驱动1台变频器、2台步进电动机、2台异步电动机、8台伺服电动机来实现自动焊接。该装备能够连续完成棱管和法兰自动组对以及棱管与两端法兰内外面自动焊接。 关键词:自动焊接技术、 棱管、S7-200、变频器、电机 Abstract Welding technology in manufacturing metal structure is one kind of important processing technology, welding process quality and efficiency directly affects the cost of the product. Compared with manual welding, automatic welding average increase production efficiency of five point of two to three times, reduce the production cost of the percentage of thirty to fifty, non destructive testing of welds a pass rate of more than the percentage of ninety-nine. Accordingly, accelerate the research of welding automation technology, research and development of high level automation of welding equipment, welding to ensure the stability of product quality, enhance the function and general, will be henceforth a few years of our country to improve the main task of automatic welding technology. The topic for electricity, wind machine, large-scale outdoor advertising tower ribbed tube and flange in automatic welding, automatic welding machine is introduced in the design process of welding robot structure and control method of welding robot, makes the machine has certain advantages, versatility and intelligence and special welding machine were significantly enhanced, but the cost was significantly lower than the welding robot. This paper uses Siemens PLC S7-200and extended module EM-233, by controlling the driving1 inverters, two stepping motors, two asynchronous motor, eight servo motors to realize automatic welding. The equipment can be completed continuously ribbed tube and the flange on the automatic group and ribbed tube and f