进水发动机的处理指导方案.docVIP

Handling guidelines for engine water penetration case AB 进水发动机的处理指导方案,分为AB两种情况： A: The engine doesn’t reveal any clear water penetration damage on pistons and crankcase. 发动机进水了，但是活塞和缸体无明显进水损坏的现象 1. Carry out short test with star-D and print out test result. 进行DAS快速测试，打印初始Log 2. Remove air filter to check for water mark and take photos. 拆下空气格检查进水痕迹并拍照； 3. Remove intake manifold to check for water mark and take photos. 拆下进气歧管检查进水痕迹并拍照； 4. It is mandatory to remove the cylinder heads and use caliper to measure pistons height in four directions combustion space, compare the measured values to each others. Record the measurement data with photos and input to inspection sheet. 必须拆下缸盖，并用卡尺测量活塞四个方向的高度和缸体上的燃烧室的高度，对所有缸测得的数据进比对，并对所测数据进行拍照并摊入相关检查表中； 5. Measure pistons diameter cylinder bores diameter and fill in the data to the sheet as attached. 测量所有活塞和缸套的尺寸，并填入相关的检查表中； 6. Remove and measure crankshaft bearings clearance and fill in the attached sheet. 拆下曲轴，测量曲轴大瓦间隙，并填入相关检查表中； 6. If the data out of the standard range according to WIS specified requirement, All the crankshaft bearings must be replaced. 如果大瓦间隙超出WIS标准，需更换所有大瓦； 7. Physical inspections to all valves, if any abnormality is detected, please replace all the valves. 检查每个气门，如有异常请更换所有气门； 8. However, MBCL suggests and recommends in all cases to replace pistons and connecting rods connecting rod bearings after it was revealed that the engine was penetrated by water. 无论如何，一旦有证据表明发动机有进水的痕迹，MBCL建议更换所有连杆，活塞，小瓦 9. If customer refuses to carry out inspection and parts replacement, please make a note to repair summary with customer signature and customer must be informed of invalid warranty /goodwill right for future engine related damages. 如果客户拒绝进行相关检查及更换相应的配件，必须要求客户在相关的维修备忘中签字，并告知客户由此造成的相关损坏将不在厂家的保修和善意保修范围。 B: the engine was detected damage on the crankcase. (E.g. Piston or connecting rods broken) 发动机进水，缸体活塞连杆有明显进水损坏痕迹 1. Carry out short test with star-D and print out test result. 进行DAS快速测试，打印初始Log 2. Inform RO