UT 探伤工艺 翻译版.doc

巴基斯坦CMEC项目机电超声波检测工艺 1.依据标准ASME 第V 卷. ASTM第Ⅷ卷V, Chapter 5 2007 ; ASTM Section Ⅷ, Division 1 2001 GB11345-89: Method for Manual Ultrasonic Testing and Classification of Testing Results for Ferritic Steel Welds. 2.人员资格 从事本工程超声波检测的人员，应经过专门的职业资格培训，并取得国家有关部门颁发的Ⅱ级以上UT检验资格证书，并负相应的技术责任。The UT inspector in this project shall receive the vocational qualifications training and gain the qualifications certificate which is equal or above Level Ⅱ issued by the related national authority, and take the technical responsibility. 3.仪器设备4.1仪器使用HS60型数字式超声波检测仪。4.2探头使用2.5P×9K3、2.5P13×13K、2.5P13×13K1等型号的横波斜探头2.5P9×9K3、2.5P13×13K、2.5P13×13K1. 耦合剂5.1耦合剂：工业浆糊Industrial paste 5.2 耦合剂包括填加剂不应损害被检测材料。The paste and the additive shall not damage the inspected material. 5.校验试块基准校准试块基准校验试块如图1所示它包括基准校验用的各个反射体用于确定设备的起始参考灵敏度绘制距离幅度校正曲线The basic calibration block in figure 1, 2 contains all its reflectors which are used to check the initial reference sensitivity of the ultrasonic detector for drawing the Distance-Range calibration curve. The material of the block is Q235B with its unit in mm. The surface roughness of the block shall be equal or less than 3.2μm and the dimension tolerance shall be less than ±0.05mm. 图figure 1. CSK-1B试块 test block 图figure 2 RB-2试块 test block 6. 检测步骤 6.1 超声波检测流程: 6.2 操作技术要点 在外观检查合格后方可进行检测.3检测前应了解被检工件设计要求焊缝验收标准合格级别检测比例焊接工艺坡口形式板厚材质等情况Before the detection, the designed requirement, welding inspection standard, qualification grade, detection ratio, welding procedure, groove type, plate thickness and the material shall be acknowledged. 6.4 根据检测厚度及可能出现缺陷的部位选择探头角度K值 及频率然后在相应的试块上制作DAC曲线Select the probe K value and frequency as per the thickness of the detected article and the probable defect location; then record the DAC curve on the UT machine by touching the corresponding test block. 6.5检测操作检测前消除探头移动区的飞溅蚀油污等杂物以保持良好的声学接触用直射波扫查检测平面型反射体按本要求的范围对整个焊缝体积以及邻近的母材进行平面型反射体的检测按照所述进行校准当被检测材料两个表面平行时应当以材料的底面反射来验证超声的穿透情况The examination for planar reflectors shall be performed on the entir