08 - DFMA 07Q2 - v1.pptVIP

制造设计与装配设计Design for Manufacture and Assembly 制造设计与装配设计Design for Manufacture Assembly 制造设计 Design for Manufacture 设计易于制造的零件 Design the component parts that form the product for ease of manufacture 装配设计 Design for Assembly 设计易于装配的产品 Design the product for ease of assembly 参考构成产品的更多零件或连接件 Refers to the addition or joining of parts to form the completed product 制造设计与装配设计Design for Manufacture Assembly 手工装配设计 Design for manual assembly 电子连接器与线束装配 Electrical connectors and wire harness assembly 高速自动化装配与机器人装配 High-speed automatic assembly and robot assembly 印刷线路版 Printed circuit board 机加工 Machining 注塑 Injection molding 金属板材 Sheet metal 浇铸 Die-casting 粉末冶金加工 Powder metal processing 设计的连续性 Design Continuum 制造设计与装配设计 Design for manufacture and assembly 可维护性 Serviceability 可循环性 Recycling 制造设计与装配设计的优点Advantages of Design for Manufacture Assembly 简化产品 Results in simpler products 鼓励设计者与制造工程师进行对话 Encourages dialogue between designers and manufacturing engineers 大大节省劳动力与物料成本 Achieves significant savings in labor and materials 促进精益制造 Enhances lean manufacturing 设计要素 Design Elements 装配设计 Design for assembly 制造设计 Design for manufacture 选择物料与流程 Selection of materials and processes 详细的样机 Detailed prototype 装配设计 Design for Assembly 减少使用独特零件的数量 Reduce the number of unique parts in the assembly design 将易于装配作为设计指引 Use design guidelines for ease of assembly 减少独特零件的数量Reduce the Number of Unique Parts 零件间必须相互移动吗? Must the part move relative to other parts already installed in the assembly? 零件要用不同材料制造吗? Must the part be made of different material? 零件必须相互隔开吗? Must the part be separate from other parts? 装配设计前“线性可变差分变压器”组件 LVDT Assembly Before Design 举例： LVDT组件 Example: LVDT Assembly 举例： LVDT组件 Example: LVDT Assembly 装配设计后的LVDT组件 LVDT Assembly After Design 设计指数 Design Index 理论装配时间 Theoretical assembly time % 设计效率 Design efficiency = 实际装配时间 Actual assembly time 易于装配指引 Guidelines for Ease of Assembly 零件呈送 Parts pres