一体式变频电机的叠层母线设计.docVIP

文章编号：(编辑给出) 隔爆一体式变频电机的层叠母线设计 白保东，陈晨，张士军，何惠明 (沈阳工业大学特种电机与高压电器省部共建重点实验室，辽宁省　沈阳市　110178) 摘 要：在对矿用变频器样机的研制与安装过程中,发现一体化电机系统中变频器内部电磁干扰不能有效地被屏蔽,为了减小电磁干扰,针对隔爆一体式变频电机驱动控制系统安装空间狭小的特点,从电磁兼容、低感母线、机械强度等角度,采取层叠母线设计方案,即把多层薄铜板与绝缘板热压成一体,在端子引出点把所需的铜排引出以构成层叠母线结构.分别通过工程计算和软件仿真证明该母线可有效地减小功率母线对电机驱动器空间电磁干扰,有利于降低功率模块在开关过程中的过电压,从而保障系统运行的安全可靠. 关键词：煤矿机械；隔爆电机；虚拟样机；浪涌电压；电磁兼容；一体化电机；矿用变频器；层叠母线 中图分类号：TD614 TM357 文献标识码：A The Design of Terrace Generatrix in Flame-proof Integrative Motor Bai Baodong, Chen Chen, Zhang Shijun, Hei Huiming （Special Electric Machines and High Voltage Apparatus Key Lab of National Education Ministry and Liaoning Province, Shenyang University of Technology, 110178, Shenyang City, Liaoning Province, China） Abstract：During the manufacture and installation of mine-used converter prototype, the EMI (Electromagnetic Interference) of converter cannot be shielded effectively. In order to reduce the EMI, based on the compact volume of the integrative mine-used motor driver, the terrace generatrix, which is hot-pressed by copperplates and insulated plates, is designed from view of mechanism intensity, low stray inductance bus bar, and EMC (Electromagnetic Compatibility), the leading-out terminals of terrace generatrix is educed by brass wires. The conclusion is that the terrace generatrix is propitious to reduce the power generatrix parasitical reduction, decrease the additional high voltage during the switching process, cut down the electric interference in the motor driver and ensure the system safe operation，which is proved by engineering calculation and computer simulation respectively. Key words：Coal Mining Machinery；Flame-proof Machine；Virtual Prototyping；Surge；Electromagnetic Compatibility；Integrative Motor；Mine-used Converter；Terrace Generatrix  伴随对较好煤层的强力开采，很多地区的煤层群里都面临着薄煤层和极薄煤层的开采问题[1].纵观我国国有煤矿，统配的86个矿务局的586个煤矿中有80个局455个煤矿存在薄或超薄煤层，地方煤炭管理局的小型矿井存在薄煤层的比例更大.我国薄煤层资源虽分布广、煤质好，但薄煤层机械化开采存在工作条件差、开采空间小的特殊问题而受到政策、技术的制约，而制造大功率、高强度、矮机身综采设备的一个重要前提就是要有结构紧凑、性能优良的防爆电机.