弯头管端自动火焰切割机研制-投稿.docVIP

弯头管端自动火焰切割机的研制 赵波 孙奇 张卫东 刘红军 中油集团渤海石油装备制造有限公司 （沧州市 062658） 摘要：该弯头管端切割机，主要用于冲压焊接弯头精整切割。包括T型槽平台弯头支撑移动机构移动机构龙门架龙门架升降机构升降机构升降滑板回转机构回转机构回转支承割总成弯头放在弯头支撑上，靠紧限位并用链条把紧回转机构转动，带动割炬总成围绕被切割弯头回转，完成切割任务。升降机构可以实现割炬回转支承在高度方向与弯头管端对中，移动机构可以实现割炬回转支承在水平方向与弯头管端对中，实现小口径（约400mm）到大口径 约1400mm 各种规格弯头管端的圆周切割任务。该机结构简单，制造容易，操作方便运行平稳，切割断面质量好。Abstract: This elbow-end cutting machine is mainly used for finishing cutting of medium- and large-sized welded elbows. It includes the T-groove platform, elbow support, horizontal travel mechanism, a portal frame assembled on the horizontal travel mechanism, a lifting mechanism assembled on the portal frame, a rotating mechanism installed on the lifting slide of the lifting mechanism, and a cutting torch assembly installed on rotary inner bearing ring with teeth of the rotating mechanism. During working, the elbow is placed horizontally on the elbow support abutting to the limit stop and fastened by the chain; then the rotating mechanism turns and drive the cutting torch to rotate circling around the elbow-end being cut, thus to achieve the cutting task. Wherein, the lifting mechanism facilitates alignment between the rotary bearing of the cutting torch and the elbow end in the vertical direction; and the horizontal travel mechanism facilitates alignment between the rotary bearing of the cutting torch and the elbow end in the horizontal direction, hence the circumferential end cutting of elbows of different sizes ranging from 400mm to 1400mm in outside diameter can be realized. This machine features in simple structure, easy fabrication, convenient operation and stable running, hence can give high-quality cutting sections. 关键词：弯头 管端 切割机 Key words: Elbow Pipe-end Cutting machine 1 前言 弯头管件生产企业对冲压焊接弯头管端需要进行余料切割，然后进入进行弯头管端坡口。目前，对弯头两个管端余料切割主要是手切割，即：先把弯头放置在平台上直角尺和线坠等工具划线，在弯头两个端部画出切割线，切割操作人员手持割炬对静止的弯头进行切割这种切割方式的缺点是：1）这种手工切割方式质量难以保证，切割断面不平齐，因此增加使得时间显著增加。2）由于切割很不平整，增加工序的找正时间，。气工、车工等操作人员劳动强度大。弯头管端切割机，割炬调节装置固定割炬座割炬调节装置割炬弯头管端切割机割根据被切割弯头规格靠紧根据被切割弯头规格调整升降机构水平移