冲击试验机半正弦波产生器之力学分析与设计研究.doc

衝擊試驗機半正弦波產生器之力學分析與設計研究 Half-Sine Pulse Generation Mechanism Analysis and Design for a Drop Tower Impact Tester 研究生：黃宗淇 Huang, Tsung-Chi 指導教授：王栢村 Wang, Bor-Tsuen 【摘要】 本文旨在對衝擊試驗機主要組件之半弦波產生器進行分析與設計，期望發展一套分析方法，用以分析適用於半弦波產生器之設計，使半弦波產生器在受到衝擊平台撞擊後，平台頂面所產生之半正弦波加速度峰值與衝擊時間長度能符合衝擊規範之要求。首先假設平台、測試物及半弦波產生器為線性單自由度系統，並忽略其阻尼效應進行力學推導，以得到單自由度半弦波產生器幾何尺寸預測流程。由於單自由度半弦波產生器幾何尺寸預測流程只侷限於單個半弦波產生器與不能包含其位置效應，故由單自由度半弦波產生器幾何尺寸預測流程結合有限元素之簡諧響應分析，擴充至考慮半弦波產生器數量及位置因素之半弦波產生器幾何尺寸預測流程，最後導入實際衝擊平台進行比較驗證。所發之理論皆以有限元素分析軟體LS-DYNA進行衝擊模擬分析相互比較驗證，以得知所發展理論解析流程之合理性。本文發展之半弦波產生器幾何尺寸預測理論可供未來進行衝擊試驗時，能夠快速提供半弦波產生器選用之參考，以便能更快速、更精確的符合規範及客戶要求，增加競爭力。且此方法能套用於爾後相關半弦波產生器設計，以精確且快速達到變更設計的目的。 關鍵字：衝擊試驗機、半弦波產生器、衝擊平台、半正弦波、LS-DYNA 【Abstract】 This work presents an analytical approach to design the pad for the use in shock test machine to generate the half-sine pulse. With the proper pad design, the shock table after free fall impact on the pad can produce the half-sine pulse that is in accordance with the shock test specification. First, the SDOF model to model the shock table, device-under-test DUT and pad is developed and applied to predict the geometry dimension of the pad by neglecting the damping effect. The pad location effect can not be revealed by the SDOF model. Therefore, the simplified flexible shock table model is constructed by finite element method FEM . The pad geometry prediction procedure is then developed including the pad location effect. Finally, the real shock table model is also established and applied to the pad geometry design. Additionally, the finite element code, LS-DYNA, is used to perform impact simulation base on the prediction of pad design by the SDOF model, simplified table model and real table model. Results show that the analytical approaches by the three models can reasonably predict the pad geometry design. The developed methodology can provide the quick evaluation of pad geometry and its location to fit the need of different shock table criteria and reduce the trial-and-error effect in fin