利用晶体生长软件FEMAG进行晶体生长定向凝固的模拟.pptVIP

利用晶体生长软件FEMAG进行晶体生长定向凝固的模拟.ppt

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利用晶体生长软件FEMAG进行晶体生长定向凝固的模拟

Oxygen distribution evolution Melt Crystal Evolution of temperature and species Carbon distribution evolution Carbon in the melt Carbon in the crystal Evolution of temperature and species Carbon distribution evolution Melt Crystal Evolution of temperature and species 3D Pattern Capture FEMAG-DS Flow Temperature Patterns 3D Pattern Boundary layer capture FEMAG-DS Flow Temperature Patterns 3D Pattern Boundary layer capture FEMAG-DS Flow Temperature Patterns FEMAGSoft ? 2011 FEMAGSoft ? 2011 FEMAGSoft ? 2012 FEMAGSoft ? 2012 FEMAGSoft ? 2012 FEMAGSoft ? 2012 FEMAGSoft ? 2012 利用晶体生长软件FEMAG进行晶体生长定向凝固的模拟 Introduction Directional solidification process Outline of the presentation Global simulation tool 3D local simulation tool Local-global coupling Marangoni effect Conclusions Global simulation tool Global simulations All the heat transfer modes are considered: radiation, conduction and possibly convection in the melt and gas phases are taken into account All the furnace components are considered Displacement of elements (shield.. ) are possible Time dependent temperature profile of the heaters are taking into account 3D local simulation tool Simulation issues in DSS processes A new and very important issue is to predict (i) the crystal quality and (ii) when the mono-crystalline structure will switch to a multi-crystalline structure in the mono-cast growth process. Very Efficient and Fast Solver Comparison test on 140,000 Elements 1 million Unknowns Color mapping is standard 3D result, white isotherms are FemagSoft method results Example FEMAG-DS Example Small size (20cmx20cm) - Charge 6kg - Top heater : 2000K - 1700K (20000s) - Side heater : 1800K - Time growth 20000s (~6hours) FEMAG-DS Example Based on Minicaster A Research-scale Directional Solidification Furnace Solar Power Industries 3D result with lateral heater Solidification of the top region cannot be avoided with lateral heater only Thermal-only global simulation

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