D厂叶片抛光提效改善研究本科毕业论文.docVIP

D厂叶片抛光提效改善研究 摘要：D厂是中国生产汽轮机的典型的装备制造厂，面临着日益激烈而残酷的市场竞争，越是大型的企业越需要不断地提升自我竞争力、提高生产效率并降低成本。目前，D厂正在大力推行降本增效，并启动了降本增效项目，而叶片抛光提效就是其中一个重要部分。所以针对D厂生产情况，运用IE思想及方法研究本课题改善研究内容如下：（1）5W1H、ECRS（2）（3）（4） 关键字：抛光； 提效； 标准工时； 布局优化； SOP 111111 On the study about the improvement of the blade polishing in D factory Abstract: There is no doubt that, the larger scale one enterprise is, the more necessity it needs to improve the efficiency and lower the cost, which make it more competitive, in this more and more fierce business world. And D factory is just in this situation. Recently, D factory is trying its best to practice the policy of efficiency improvement and cost reduce, in which the efficiency improvement of blade polishing is a very important part. So, considering the situation of D factory by the means of IE , this paper will focus on the following several parts: (1) finding a better producing process line by using 5W1H, ECRS after collecting and analyzing the data, drawing the production layout and the processing line to figure out the situation of the factory; (2)measuring and recording the time of processing, and making comparison between it and the actual time; (3) shortening the time and distance of material handing by analyzing the working site layout and improving; (4) designing the SOP of blade polishing, and regulating the operation of workers. By all the means, the goal of efficiency improvement and cost reducing will be realised. Key words: Polishing, Efficiency, Standard working hours, Layout optimization, SOP  目 录 第1章 绪 论 1 1.1 选题目的及意义 1 1.1.1 提效的意义 1 1.1.2 设计SOP的意义 2 1.2 国内外现状 3 1.3 研究内容及思路 3 1.4 论文结构 4 第2章 D厂叶片抛光现状分析 6 2.1 研究对象描述 6 2.1.1 抛光班简介 6 2.1.2产品分析 7 2.1.3工艺流程分析 7 2.1.4 设备及布局分析 9 2.2生产现状分析 10 2.3生产需求分析 13 2.4生产率测定 14 第3章 测定标准时间 17 3.1 优化生产流程 17 3.1.1 5W1H、ECRS优化流程 17 3.1.2 优化后的生产流程 19 3.2 确定标准时间 19 3.2.1 测量标准时间的意义和用途 19 3.2.2划分操作单元 20 3.2.3 确定观测次数 20 3.2.4 记录观测时间 20 3.2.5 计算正常时间 22 3.2.6 确定宽放系数 24 3.2.7 计算标准时间 25 第4章 布局优化 26 4.1 布局改善方案 26 4.1.1