SKR-4DL绕线机的设计与开发-说明书.docVIP

摘 要 本文设计的SKR-4DL绕线机，是一种全自动化产品，其绕制线径范围是0.02-0.35mm。由于时间的紧迫和精力的有限，我设计了其中的机械部分，主要包括主轴转动和排线运动两个部分。主轴转动，即线圈骨架随主轴旋转运动，使漆包线在骨架上绕圈；排线运动，即漆包线沿骨架轴向连续运行或者点动运行，使漆包线能够按要求均匀绕制在骨架上，因此决定绕制质量的关键是系统主轴运动与排线运动的协调。主轴由于主轴转速每分可达一万转，消除振动和噪声就成了主要的技术问题。传动丝杠的来回传动能配合主轴上的电枢转线，要求四个工位联动。本文设计的主轴转动机构采用三相异步电动机作为驱动源，电机带动主轴转动有通过同步带带动（软联接方式）和通过联轴器与轴直联（直联式）两种方式。采用弧形同步带连结方式，即软联接方式。四轴之间也采用同步带连接方式，以达到四个工位联动。绕制线圈时，将线圈骨架插入与主轴相连的连接件上，使线圈骨架与主轴电机同步转动。 目前在绕线机上，排线进给机构中无一例外地使用滚珠丝杠为运动形式的转化机构，而机构的驱动通常采用步进电动机，可采用经联轴器驱动滚珠丝杠旋转或采用步进电动机经同步齿型带驱动滚珠丝杠旋转的两种形式。本文采用由步进电动机经同步齿型带驱动滚珠丝杠的形式，由于在步进电动机轴与滚珠丝杠之间采用柔性连接，可部分消除步进电机低速颤振对绕线精度的影响，对步进电动机定位面的要求和滚珠丝杠与导向杆件的装配要求可相应降低，使箱体孔加工容易，运动更加顺畅。与一般绕线机的不同，本文设计的结构采用了立式结构。立式结构具有以下显著优点：优良的动态特性，实现了各轴的理想运动。加工行程缩短，加工精度显著提高。符合人体工学原理非常方便操作者装卸更紧凑良好的力学特性；承重能力强消除了卧式无法消除的因重力原因引起的综合性误差。This article designs the SKR-4DL winding machine, is one kind of entire automated product, it circles the system line diameter scope is 0.02-0.35mm. Is urgent and energy limited as a result of the time, have only designed machine part, mainly includes the main axle rotation and the row of line movement two parts. The row of line movement, namely the enamel-insulated wire moves the movement along the skeleton axial continuous running or the spot enables the enamel-insulated wire evenly to circle the system according to the request on the skeleton, therefore the decision circles the system quality the key is the system main axle movement and the row of line movement coordination. The main axle because main axle rotational speed each minute may reach 10, 000 revolutions, eliminated the vibration and the noise has become the main technical question. The transmission lead screw back and forth passes in the kinetic energy coordination main axle the armature to transfer the line, requests four locations linkages.The main axle rotation organization of this design uses the three-phase asynchronous motor to actuate the source as the base, the electrical machinery impetus main axle rotation to have through with the ambulacrum’s impetu