本科毕业论文--圆形支座铸造工艺设计.docVIP

湖 南 科 技 大 学 课 程 设 计 课程设计名称： 圆形支座铸造工艺设计 学 生 姓 名： 学 院： 专业及班级： 学 号： 指导 教师： 年 月 日 铸造工艺课程设计任务书 一、 任务与要求 1．完成产品零件图、铸件铸造工艺图各一张，铸造工艺图需要三维建模(完成3D图)。 2．完成芯盒装配图一张。 3．完成铸型装配图一张。 4. 编写设计说明书一份(15～20页)，并将任务书及任务图放置首页。 二、 设计内容为2周 1. 绘制产品零件图、铸造工艺图及工艺图的3D图(2天)。 2. 铸造工艺方案设计：确定浇注位置及分型面，确定加工余量、起模斜度、铸造圆角、收缩率，确定型芯、芯头间隙尺寸。(1天)。 3. 绘制芯盒装配图(1天)。 4. 绘制铸型装配图、即合箱图(包括流道计算共2天)。 5. 编制设计说明书(4天)。 三、主要参考资料 1. 张亮峰，材料成形技术基础[M]，高等教育出版社，2011. 2. 丁根宝，?铸造工艺学 上册 [M] ，机械工业出版社，1985. 3. 铸造手册编委会，铸造手册：第五卷[M] ，机械工业出版社，1996. 4. 沈其文, 材料成形工艺基础(第三版)[M]，华中科技大学出版社，2003. 摘 要 支座是支撑零部件的载体其主要承受了轴向的压缩作用的机械零件。在日常生产中对支座的选用异常广泛，因为它具有经济型良好、结构稳定性好、结构简单美观实用等特点。本文主要分析了支座的结构，并根据其结构特点确定了铸造工艺，确定了支座的铸造工艺过程，绘制了芯盒装配图，铸造装配图等。 关键词：圆形支座；砂型铸造；铸造工艺设计；装配图 目 录 一、造型材料选择 1. 铸造合金的选用·····················································1 2. 造型和造芯材料·····················································1 二、浇注位置及分型面的确定············································2 三、铸造工艺参数设计 1.加工余量的选择······················································5 2.铸件孔是否铸出的确定················································5 3.起模斜度的确定······················································5 4.铸造圆角的确定······················································6 5. 铸造收缩率的确定···················································7 6．反变形量···························································8 四、造型方法的设计·····················································8 五、木模的设计·························································10 六、浇注系统的设计 1.浇口杯·····························································12 2．浇注系统的尺寸····················································12 七、冒口的设计·························································14 八、铸型装配图设计····················································15 心得体会································································17 参考文献······················