20130603_什麼是金属粉末注塑成型.pptxVIP

What is MIM?什么是金属粉末注塑成形?Dr. Q, VP of MIM BU. STDC@UNEEC邱耀弘博士,金属粉末射出成形事业处策略性技术开发中心, 副总经理兼任技术长V1.0 Jun. 3rd, 2013Classification of metal forming process金属成形制程的分类金属成形制程The 5th generation of metal forming process 第五代的金屬成形製程Powder Metallurgy粉末冶金今天的講題Pressure Molding, PM粉末壓結成形法Powder Injection Molding, PIM粉末注塑成形法Metal –powder Injection Molding, MIM金屬粉末注塑成形Ceramic –powder Injection Molding, MIM金屬粉末注塑成形Cermet –powder Injection Molding, MIM瓷金粉末注塑成形Characteristics of PIM 粉末注塑成形的特點Fine powder细小的粉末Particle size 40?m颗粒必须小于40微米Narrow PSD窄的粉体粒径分布High volume percentage of binder高体积比例的黏结助剂Binder volume 45%黏结助剂高于45%Complex system of binder複杂的黏结助剂系统 Feedstock, it mixed by metal and binder射料，来自粉末与黏结助剂混合而成 High speed forming高速率成形High precision molds精密度高的模具Injection machine – the rapid replication equipment注塑机快速复制的设备Sintering technology烧結技术Solid state sintering almost大部分是采用固态烧结Metal phase diagram application is necessary必須應用金屬相圖Material science knowledge 材料科科學知識Fine powder細小的粉末左图为德国BASF出品的羰基铁粉(Carbonyl iron powder),這是一种利用高温通过CO以及后续加热得到的铁粉，球状的粉铁像一层层的壳状包附，类似糖果般。这样的粉体非常适合固态烧结作业。左圖為MIM常用的兩種粉體，圓形和不規則形狀，根據製程的特性，圓形粉末的費用較高，也具有比較好的堆積率；多角狀的粉體則必須有技巧的使用，方可得到比較好的燒結體密度，也具有好的保形性(Conformal)Metal and/or alloy powders金屬粉末注塑成形的材料粉末Classification類型Materials材質Characteristics特性Applications應用Low carbon alloy steel低碳合金鋼Fe-2Ni, Fe-XNi (X2%)High strength高強度Mechanical partse.g. Cam of hinge機構件,如轉軸用凹凸輪Fe-SiStainless steel不銹鋼Austenitic沃斯田型SUS – 304 SUS – 316 / 316LCorrosion-resistance防腐蝕Keys, watch accessories, and deco. parts鎖,手表零配件與裝飾件Martensite麻田散型SUS – 630 (17 – 4 PH)SUS – 420J2/440CCorrosion-resistance and high strength防腐蝕,高強度Shaft, cylinder, cell phone interal parts, and medical parts軸,f汽缸﹑手機內構件與醫療用品Tool steel模具鋼SKD – 11High strength高強度Abrasion of tools, cams, and special function screws耐磨工具,凹凸輪與特用螺絲SKH – 51/37Remark 註解Copper and alloy (Brass) are available materials 銅與銅合金可以製作Titanium and alloy are not suitable for sintering because the material is too expensive 鈦與鈦合金材料過於昂貴不適合燒結成型Binder systems classificat