《100mm带钢精轧机设计》.docVIP

100mm带钢精轧机设计 摘　要 本说明书概括地介绍了冷轧生产方法及其工艺特点、冷轧薄板的发展、和一般轧机的结构组成等。详细论述了轧机压下装置的设计过程。同时对该轧机轧制产品——闭环薄板带钢技术的可行性和实用价值作了科学的分析，并对该产品的技术发展前景给予展望。 该设计内容为闭环薄板带钢（0.2mm）精轧机的设计。本次设计为改进设计，最大的改进就是将原来的手动压下装置改为电动压下装置。由于原来的手动压下装置存在很多不足，例如定位不准确及工作效率低。由于压下装置直接控制轧制辊的开口度（辊缝值），对轧件厚度有很大影响，会直接影响到板带轧制精度，压下控制是整个轧机控制系统中重要的一部份。所以，原轧机的压下装置必须得到改进。在本部分设计中，合理地制定压下规程（即道次及压下量制定）计算张力，通过计算轧制力参数，确定轧制力。为保证对轧件厚度控制到达高精度，对压下机构进行了设计，对压下电机，减速器进行了计算和选择，并对轧件的厚度精度和误差做了计算和分析。 关键词：压下系统；轧制力；压下量；减速器；轧辊 ABSTRACT This thesis introduced some basic knowledge which is correlated with rolling mill as following.The method and the craft characters of cold-rolled thin strip steel, and general structure forms of rolling mill. The whole course of designing process was described in detail in the laboratory. At the same time, made a appraisal of the technical feasibility and the application value of the thin strip steel, and what’s more ,looked into the distance of the product’s, technical development. The big topic in this design is pressing down system which change the control device into electrical control. Because of the pressing down system which control with hands has too many shortcoming .For example the orientation inaccuracy and the low efficiency. The special topic in the design is the pressing down system, because the pressing down device direct control the press quantity (the size of roller’s sews),so it greatly influence the thickness and precision of the rolled product. It’s a quite important part in the control systems of the whole rolling mill. In this part , through calculating the rolling parameter and working out the rolling force, the pressing down rule (namely the quantity of pressing down of each time )was formulated rationally. For guaranteeing the high accuracy of the product’s thickness, the pressing down system was designed meticulously. Electrical machine and the reducer in the system was chosen by accurate calculating. Keywords: pressing down system; rolling force; press down; ratio; roller 目　录