《梳棉机箱体加工工艺及组合机床设计(全套图纸)》.docVIP

摘 要 应用组合机床加工大批量零件，快捷高效，生产效率高是机械加工的发展方向。本次设计任务是制定梳棉机箱体结合件的加工工艺、组合钻孔工序的工装设计、组合机床设计。 ? 组合机床是以通用部件为基础，配以按工件特定形状和加工工艺设计的专用部件和夹具，组成的半自动或自动专用机床。组合机床一般采用多轴、多刀、多工序、多面或多工位同时加工的方式，生产效率比通用机床高几倍至几十倍。由于通用部件已经标准化和系列化，可根据需要灵活配置，能缩短设计和制造周期。多轴箱是组合机床的核心部件。它是选用通用零件，按专用要求进行设计的，在组合机床设计的过程中，是工作量较大的部件之一。它是根据工序图和加工示意图所确定的工件加工孔的数量和位置，切削用量和主轴类型设计的传递各主轴运动的动力部件。其动力来自通用的动力箱，与动力箱一起安装于进给滑台，可完成钻，绞等加工序。 在工艺制定过程中，通过生产批量的分析确定梳棉机箱体结合件的加工方案，并寻求最佳的工艺方案，借此说明了工艺在生产过程中的重要性；在组合钻孔工序的工装设计过程中，结合实例，介绍了夹具设计方法，特别是对孔的加工精度进行了探讨；在组合机床设计过程中，结合具体实例和设计经验, 阐述了通用件(如液压滑台，动力箱等)的选取及专用部件（如主轴箱）的设计计算。 关键词：组合机床 ；多轴箱； 工艺 ；钻夹具 Abstract Efficient application of combined high-volume machining parts, high production efficiency, is the development direction of machining. This design task is to develop the carding machine with process, a combination of drilling fixture design, modular machine tool design. The?aggregate?machine-tool?is?take?the?general?part?as?a?foundation,?matches?by?presses?the?work?piece?specific?shape?and?the?processing?technological?design?special-purpose?part?and?the?jig,?the?composition?semiautomatic?or?the?automatic?special?purpose?machine.?The?aggregate?machine-tool?selects?the?method?which?generally?multiple?spindle,?the?multi-knives,?the?multi-working?procedures,?many?or?the?multi-locations?simultaneously?process,?production?efficiency?ratio?general?engine?bed?high?several?times?to?several?dozens?times.?Because?the?general?part?already?the?standardization?and?the?seriation,?might?according?to?need?to?dispose?nimbly,?could?reduce?the?design?and?the?manufacturing?cycle.?The?multi-axle-boxes?are?aggregate?machine-tools?core?parts.?It?selects?the?common?parts,?carries?on?the?design?according?to?the?special-purpose?request,?in?the?aggregate?machine-tool?designs?process,?is?one?of?work?load?big?parts.?It?is?acts?according?to?the?work?piece?processing?hole?quantity?which?and?the?position?the?working?procedure?chart?and?the?processing?schematic?drawing?determined,?the?cutting?specifications?and?the?ma