《毕业设计(论文)－钻机泥浆泵振动监测系统设计》.docVIP

摘 要 钻井泥浆泵是石油钻井生产中不可缺少的主要设备之一，泥浆泵的质量对钻井生产的速度、质量和成本都有很大影响，并且随着钻井工艺的发展，其影响会越来越大。泥浆泵的液力端都是采用标准单元结构，而动力端采用曲轴十字头结构。泥浆泵主要由泵壳、叶轮、前后端盖、曲轴、十字头等零部件组成。 在对泥浆泵状态监控及故障诊断、信号分析等理论研究的基础上，提出了一种振动监测的方法。监测诊断系统是指采用传感器固定安装，把信号通过现场布线引到指定的地点，采用硬件(主要是测量仪表)进行简易诊断，然后通过软件系统(主要采用便携式系统)进行精密诊断，精密诊断系统根据需要选择何时诊断以及采用在线诊断或离线诊断。这样既可以方便现场工作人员进行常规性的检查，又可以深层次的诊断设备故障的原因、部位以及严重程度，进行深入分析，作出判断。 本文通过对泥浆泵的一些主要零件进行强度校核、对泥浆泵机组进行振动监测试验与振动特征分析；并利用振动信号对泥浆泵模型进行信号监测和故障诊断分析，建立完整的泥浆泵振动监测系统。这样可以达到对设备运行状态“心中有数”，做到故障提前发现、及时维修、“防患于未然”。最大程度上提高了设备运行的可行性，提高钻机泥浆泵的效率，给企业带来极大的经济效益和社会效益。 关键词：泥浆泵；监测；故障分析；振动测试Abstract Drilling mud is one of the indispensable to the production of oil drilling main equipment, the quality of the drilling mud pump to the rate of production, quality and cost have great influence, and with the drilling process of development, its impact will grow. The mud pump hydraulic end are using standard unit structure，And the crankshaft crosshead with power structure. Mud mainly by the pump casing, impeller, front and rear cover, crankshaft, crosshead and other component parts. In the mud pump condition monitoring and fault diagnosis, signal analysis based on the study of the theory, proposed a method of vibration monitoring. Monitoring and diagnosis system is the use of sensors fixed installation, Cited by routing the signal to the specified site location, the use of hardware (mainly measuring instruments) for simple diagnosis, then the software system (mainly portable system) for precision diagnosis, precision diagnosis system according to need to choose when to diagnosis and diagnosed online or offline the diagnosis. This can not only convenient field staff for regular check, but also deep-seated causes of diagnostic equipment, location and severity, depth analysis to make judgments. This article through to the mud pump some of the key parts of the mud pump intensity, the vibration monitoring and analysis of characteristics of the vibration characteristics test; And the use of vibration signals of mud model si