chapter3-section6-2012.ppt

SCUT * SCUT * 3.6 The method to clamp the workpiece and obtain the desired accuracy 3.6.1 The clamping (1) Positioning and clamping by direct location(直接找正定位） When putting the workpiece directly on the machine bed, the operator can locate the machined surface by using a micrometer（千分尺） inspecting instrument（测量仪）, marking dish（划线盘） or straight rules to adjust and find the desired machining position relative to the cutting tool. It is usually used in single or small batch type production, or in the condition of high accuracy machining requirement to relative position when it is hard to meet by a fixture. Fig.3-6-1setup by locating movie * SCUT * （2） Clamping according to the pre-marked trail of the outline（划线找正装夹） This kind of clamping method is widely used in single or small batch type production ，and the error of the operation itself exists, the clamping accuracy is low, usually in the range 0.2～0.5mm. Before the work is machined, the outline of the surface to be machined on the raw material is marked, then located and clamped on the machine tool according to the pre-drawn lines. When using this method, sufficient metal removal must be ensured. 3.6 The method to clamp the workpiece and obtain the desired accuracy * SCUT * (3) Clamped with a fixture （夹具） This kind of method is convenient, fast, precise and stable. It is widely used in batch type production and large quantity production. For example, in Fig.4-1, it is an operation of machining a key in a stepped shaft. For some parts in small batches, such as the connecting rod or crank shafts, even though the batch quantity is not large, some special fixtures are still required in order to meet the specific machining requirement. 3.6 The method to clamp the workpiece and obtain the desired accuracy * SCUT * Fig3-6-2 the setup of the keyway machined by milling Obviously, the relative positional accuracy among different surfaces in mechanical machining, such as parallel, the perp