贮罐焊接方案(中英).doc

FA（惠）J-设004 储罐焊接施工方案 编 制：张正伟 审 核：邹卫清 批 准：刘 冰 十一化建惠州CMA项目部 二零零五年三月 Content 目 录 1 Defining编制说明和依据 1 1.1 Scope编制说明 3 1.2 Reference编制依据 3 2 General工程概况 3 3 WPS and WQRT-焊接工艺评定和焊工考核 4 4 Metod、Material and Equipment焊接方法、材料及焊接设备的选择 5 4.1 Method焊接方法 5 4.2 Material焊接材料 5 4.3 Equipment焊接设备 5 5 Acceptance and Management of Material材料验收和管理 5 5.1 Steel Acceptance钢材验收 5 5.2 Acceptance and Management of the Weldable Material焊材验收和管理 6 Preparation焊前准备 7 6.1 Prefabrication and Machining Bebelling下料切割及坡口加工 7 6.2 Model and Size of the Bebelling焊接接头坡口型式及组对尺寸 7 7 Welding焊接施工 7 7.1 General Requirment一般要求 8 7.2 Weld Base Plate罐底板焊接 9 7.2.1 Procedure of Welding Base Plate罐底板焊接总体顺序 9 7.2.2 Weld the Middle Base Plate罐底中幅板的焊接 10 7.2.3 Weld the Butt Weld of the Fringe plate罐底边缘板对接焊缝的焊接 11 7.2.4 Weld the Fillet weld between the Base Circle Shell Plate and Fringe plate底圈壁板与边缘板角焊缝的焊接 11 7.2.5 Weld the Contractive between theMiddle Base Plate and the Fringe plate中幅板与边缘板之间收缩缝的焊接 12 7.3 Weld the Tank Shell 罐壁的焊接 12 7.4 Weld the Vault拱顶的焊接 13 7.5 Weld the Appurtenance附件的焊接 14 7.6 Mend the Weld焊缝修补 14 7.7 Prevention焊接施工中质量通病的预防 15 8 Testing焊接检验 15 8.1 Test the apperance of the Weld焊缝外观检查 15 8.2 NDT and Test of Rigor焊缝无损检测及严密性试验 16 8.2.1 Test Bottom of the Tank罐底焊缝的检查 16 8.2.2 Test the Weld of the Shell Plate罐壁焊缝的检查 17 8.2.3 Test the Hatch and the Backup Plate开孔与补强板检查 17 8.2.4 Method and the Certified Standard of the NDT焊缝无损探伤的方法和合格标准…………… 17 9 Measures of the Quality Guarantee and Management焊接管理和质量保证措施 18 10 Measures of the Safe Constrution and Housekeeping焊接施工安全措施和文明施工措施 ……………………………………………………………………………………19 10.1 Risk Recognition of Safe Welding Construction焊接施工安全风险识别 19 10.2 Measures of Safe Welding Construction焊接施工安全措施 19 10.3 Measures of Housekeepi