连接板级进模设计.doc

连接板级进模设计 摘 要 本文综合运用了冲压成形工艺与模具设计的相关知识，进行了连接板零件的冲压工艺与模具设计。从材料、形状尺寸、精度要求等方面分析了该零件的冲压成形性；在综合考虑工序要求、生产批量、生产效率、精度要求等问题的基础上，制定了零件的成形工艺方案；计算了零件展开尺寸，进行了零件排样，确定了条料宽度；在综合考虑工序顺序、模具强度、定位方式等问题的基础上，完成了级进模工步设计；计算了各工步的冲压力，确定了模具的压力中心；进行了级进模总体结构和主要零部件设计，绘制了模具装配图及模具主要零件的零件图；根据冲压力和模具装配尺寸选择成形设备。 关键词：连接板；冲压工艺；级进模设计；模具装配图 Abstract In this paper, the author applying the related knowledge about punching craft together with the mold design, design the connect board and the mold. And then the author analyzed the performance of the component when punching-forming in view of material, size, and precision requirement. Afterwards, the author made the plan of shaping after considering the working procedure requirement, the produce batch, the produce efficiency, the precision requirement. Then the author worked the size of the unfold part out, designed the layout of the part, determined the width of the strip. And then the author accomplished the design of the progressive die steps on basis of considering the order of the working procedure, the intension of the die, the way of orientation. After that, the author worked the force of punching in every step out, determined the center of pressure, designed the structure of the progressive die in the whole and the main parts, and painted the drawing of the assembly and the main parts. The facility of forming can be chose by the force of punching and the assembling size of the die. Keywords: Connect board; Stamping process; Progressive die design; Mold assembly drawing 目 录 第1章 绪 论 1 1.1 冲压模概述 1 1.2 冲压模的发展 2 1.3 现代模具工业的发展趋势 2 1.4 精密多工位级进模的发展 4 1.5 课程研究任务 5 第2章 工艺性分析与工艺方案制定 6 2.1 零件图 6 2.2 工艺性分析 6 2.3 工艺方案制定 6 2.4 毛坯尺寸计算 7 2.4.1 零件排样设计 7 第3章 级进模设计 9 3.1 成形力计算 9 3.1.1 冲孔落料力计算 9 3.1.2 弯曲力计算 10 3.2 冲压设备的选择 10 3.3 凹模外形尺寸确定 10 3.4 凸、凹模刃口尺寸计算 10 3.4.1 冲孔凸、凹模刃口尺寸 11 3.4.2 落料凸、凹模刃口尺寸 12 3.5 模具的总体设计 13 3.5.1 模架的选取 14 3.5.2 凸模结构设计和定位方式选择 14 3.5.3 凹模结构设计 16 3.5.4 凸模固定板设计 16 3.5.5 定位装置设计 17 3.5.6 卸料板的设计 18 3.