直角形支架工艺设计讲述.doc

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一、造型材料选择················································································1 二、浇注位置及分型面的确定··································································1 三、铸造工艺参数设计···········································································1 1.加工余量的选择···············································································2 2.铸件孔是否铸出的确定········································································2 3.起模斜度的确定···············································································2 4.铸造圆角的确定···············································································3 5. 铸造收缩率的确定···········································································4 6.考虑加工余量后的尺寸········································································4 四、造型方法的设计·················································································4 五、木模的设计·······················································································5 1.木模的外形设计················································································6 2.木模的设计尺寸················································································6 六、浇注系统和冒口设计·············································································7 1.浇注系统选择··················································································7. 2冒口的选择·····················································································7 七、铸型装配图设计·····················································································8 八、设计体会···························································································10 参考文献·························································································11 一、铸造合金和造型材料的选择 1. 铸造合金的选用 因为此次制造的直角形支架使用时负载比较大,要求具有比较高的强度,故采用铸钢ZG270-500 2. 造型和造芯材料 由于本次课程设计的铸件是中等批量生产,所以造型和造芯的方法应采用灵 活多样,适应性强的手工造型。但它有生产率低,劳动强度大,铸件质量不易稳定的缺点。 造型方法可选用砂箱造型,其操作方便,无论是大、中、小型铸件,还是大 量、成批和单件生产均可采用。型砂选择:铸钢用的型砂和泥心砂,其主要的组成部分是石英砂和耐火粘土。作为造型材料的沙子性质,由砂粒形状和大小,氧化

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