Tube Line Wastage Reduction(6西格玛).ppt

Reduce Wastage of Tube Line Feb. 6. 2001 Gage RR Study Gage RR Summary of Measurement Phase Analyze Xs---One - way ANOVA Analyze Xs-Dot Plot Analyze Xs-Regression Analyze Xs--Box plot Analyze Two sample Test --Dot-plot Summary of Analysis Solution Prioritization Matrix Summary FMEA Update Cause of Variation and Improve Focus Process Fixes and Controls Lessons Learned / Best Practices Executive Summary Project Description Reduce the wastage of tube line Customer Benefits Material wastage reduce; Machine efficiency rise; Quality improve Starting/Ending Sept.12.2000 -----Jan 19, 2001 Lessons Learned Using DMAIIC improve the process; Using PE tools analyze data Key Findings Holder speed on filling process; RO water shortage on mixing process Improvements Material wastage reduce from 35% to 3.6% Controls Mixing Process; Filling new SOP; Check list; Control chart Savings Savings1131M RMB in 2001 based on forecast More Information Contact : D M A II C Monitoring After 1.5 month monitoring, the process was well controlled Cpk: 1.81 Learnings: How to improve the process using DMAIIC Data collection via survey sheets was very useful for real-time data Checklists help operators to stay focused on task PE tools help us analyzed data and control process Best Practices: Scales must be accurate and have a high degree of repeatability - When scale counting important to consider individual weight - Need to reflect in procedures Team work is most important thing on every stage -- Data collection -- Innovation improvement ---Standardization D M A II C D M A II C Next PE Project Reduce adjustment times by PH Viscosity in RBP system The Signature of Quality 15 15 17 18 20 23 16 7 The team crea