纯电动客车电池框的结构设计及强度分析.doc

摘要 纯电动公交客车作为一种理想的清洁能源城市公共交通工具，在我国的发展具有独特的优势。随着纯电动汽车的快速发展，动力电池作为整车的唯一能量来源，其在电动车上的应用就显得格外重要。而电池框作为保护电池正常、安全工作的关键部件，其结构和性能就显得格外重要。 本文通过在已有柴油轻客平台的基础上，进行新能源电池布置，并根据电池及电池框的布置结果进行相应的电池框结构设计和强度分析。 本文研究了纯电动客车电池框的布置位置对汽车动力性能的影响，分析了电池框在车身总布置上的设计，考虑电池框在电动车总布置中所要满足的条件，如离地间隙等条件进行电池框在总布置方面的设计。 本文首先根据电池框结构设计所需满足的相关要求运用CATIA软件建立了结构的三维实体模型,进而建立电池框有限元模型,利用Hypermesh软件,对电池框模型网格划分、赋予零件材料属性、模型装配连接、以及创建低速碰撞、侧向、上跳三种工况下的约束和载荷，进而分析三种工况下的强度,通过分析得出电池框应力集中区域，并对应力集中区域进行优化使其满足强度要求。最后通过动力学仿真软件Adams中，计算螺栓受力大小以便进行螺栓选型。 关键词：电池框；结构设计；强度分析  Abstract Pure electric bus as a kind of ideal clean energy city public transportation, has unique advantages in the development of our country. With the rapid development of pure electric vehicles, power battery as the sole source of energy for vehicle, its application in the electric vehicle is especially important. And the battery box as a normal battery protection, work safety of the key components, its structure and properties is especially important. In this article, through the existing light diesel passenger platform, on the basis of new energy battery to decorate, according to the result of batteries and battery box layout and corresponding battery box structure design and strength analysis. This paper studies the position of the pure electric passenger car battery box layout of automobile dynamic performance, the influence of battery box are analyzed on the body layout design, considering the battery box in electric vehicles should satisfy the conditions set out in the general arrangement, such as ground clearance battery box for conditions in terms of the layout design. This paper based on the battery box structure design required to meet the relevant requirements using CATIA software established the structure of the three-dimensional entity model, finite element model and the battery box, by using Hypermesh software, meshing battery box model, give the parts material properties, model assembly connection, as well as create a low-speed collision, late