印染行业污泥资源化利用..doc

毕业设计 题 目： 印染行业污泥综合利用示范工程工艺设计专 业： 环境班 级： 环工1003班 学生姓名： 顾一民 指导教师： 吕伯昇/陈金媛 2014年月日 ——A/O——气浮——砂滤”3500m3/d污水处理站压滤脱水所产生的10t/d污泥，利用定型工段有机热载体导热油炉能量，辅以选用双螺旋污泥烘干机进行间接烘干，污泥含水率由75%下降至40%，减量了2.4倍，并使其低位发热量达到1650kcal/kg，掺入煤中送导热油炉燃烧进行能量循环利用，节余标煤44.35kg/d，达到了印染行业污泥综合利用之目的。该设计具有操作简单、实效性强、节能明显、处置效率高等特点，为印染行业污泥出路、节能减排提供了示范。 关键词：印染污泥；双螺旋污泥烘干机；综合利用；节能减排 Utilization of Sludge on Printing and Dyeing Industry Abstract: This design is based on a case that printing and dyeing 145 million meters textile fabrics per year. The design used the energy of organic heat oil furnace in the stereotypes section, and with a double helical sludge drying machine to dry the dewatered sludge 10t/d from the sewage treatment plant, which used the process of “Materialized——AO——Flotation——Sand filtration” and had a capacity of 3500m3/d. The water content of sludge decreased from 75% to 40%, which reduced by 2.4 times, and the net calorific value would be 1650kcal/kg.Then fixed the sludge with coal to the oil furnace to recycle the energy to achieve the purpose of printing and dyeing industry sludge utilization, the residual of standard coal is 44.35kg/d. This design had several characteristics like: easy operating, effectiveness, significant energy saving and efficient disposal, which provide a method for the printing and dyeing industry sludge disposal and energy conservation. Keywords: printing and dyeing sludge; double helical sludge drying machine; utilization; energy saving 目 录 1绪论 1 2案例基本概况 4 2.1生产工艺 4 2.2主要原辅材料及能源消耗 8 2.3主要生产设备 8 3主要相关污染源分析 10 3.1废水 10 3.2污泥 12 3.3燃煤烟气 13 4设计依据、目标和原则 16 4.1设计依据 16 4.2设计目标 16 4.3设计原则 17 5工艺设计 18 5.1技术路线 18 5.1.1工艺流程 18 5.1.2工艺特点 19 5.2综合利用系统设计 19 5.2.1烘干过程 20 5.2.2加热方式 20 5.2.3设计处理能力 20 5.2.4设备选型及特点 20 5.2.5烘干污泥监测结果 23 5.2.6污泥减量化结果 23 5.2.7能量平衡计算结果 23 5.2.8二次污染控制对策措施 24 6 27 7投资估算 28 7.1估算依据 28 7.2估算范围 28 7.3设备投资估算 28 7.4土建工程投资估算 29 7.5工程总投资估算 29 8运行费用估算与主要经济技术指标 30 8.1运行成本估算 30 8.1.1电费 30 8.1