粉末制粒工艺在金刚石工具制造中的应用研究..doc

粉末制粒工艺在金刚石工具制造中的应用研究 A STUDY ON TECHNOLOGY OF GRANULATION IN MANUFACTURING OF DIAMOND TOOLS 孟凡爱1 刘英凯1 王建强2 （1．河北省金刚石工具工程技术研究中心 石家庄 050035） （2．石家庄铁道学院 石家庄 050043） Meng Fanai1 Liu Yingkai1 Wang Jianqiang2 (1．Diamond Tools Engineering and Technology Research Center of Hebei Province,Shijiazhuang 050035,China) (2．Shijiazhuang Railway Institute,Shijiazhuang 050043,China) 摘 要: 本文根据制粒机的特点，探讨了制粒工艺参数之间以及不同金属粉末松裝密度与粘结剂加入量之间的关系，并对常用的三种粘结剂进行了优选。结果表明：当混料时间为10分钟，输送带速2m/min，转盘转速120rpm，刮料杆转速13rpm时，制粒机所制得的颗粒效果最好；相同的工艺条件下，粘结剂GB600的加入量最少，制粒合格率高达97.9%，颗粒强度值达到91%；常用粉料松装密度在0.72 g/cm3－2.96g/cm3范围内，相对应的每千克粉料粘结剂最佳加入量在40mL—150mL之间，两者之间呈近似线性关系，其斜率为-48.78，此线附近取值，制粒效果最佳。 关键词：制粒；颗粒强度；工艺优化；松裝密度；粘结剂加入量 Abstract：Based on the characteristics of granulator, studied in this paper are the relations between the addition of binders and the apparent density of metal powders. Meanwhile, the optimizing tests are conducted on three kinds of binder. The results show that when the mixing time is 10min, the speed of the conveyor belt is 2m/min, the velocity of rotor plate is 120rpm and the velocity of passing vane is 13rpm, the effect of granulating is the best. Under the same technological conditions, the addition amount of GB600 is the least, but the rate of granulates up to standards reaches 97.9%, particle strength reaches 91%. The density of common metal powders is between 0.72 g/cm3 and 2.96 g/cm3,then the optimal addition amount of binders is between 40mL and 150mL.The relationship between the addition amounts of the binders and apparent density of different metal powders is linear, and when the slope is -48.78，the granulating effect is the best. Keywords：granulation; the strength of particles, process optimization; apparent density; addition amount of binders 0 前言 近年，我国金刚石工具行业取得了长足的发展，粉末制粒工艺已经被普遍的应用于工业生产之中[1,2]。随着制粒工艺的不断完善，容积式自动冷压机也开始大量应用，生产效率得到了大幅的提升[3]。粉末在制粒之后流动性得到了提高，金刚石的分布更加均匀，从而提高了冷压制品的尺寸和质量精度，改善了刀头的性能[4]。 1 实验设备、仪器 制粒设备是德国Dr. Fritsch公司生产的GA180型 10kW制粒机。该机由GM130混料器、螺旋输送器、 筛网搓碎器、偏心摆滚动盘以及电