錐形滑环组合密封有限元分析.docVIP

锥滑环组合密封有限元分析四川理工学院过程装备与控制工程四川省高校重点实验室摘要：关键词：apered Sliding Combined Sealing Wen Hua-bin1,2,Hu Yong1,2,Tang Ke-lun1,2,Hu Guang-zhong1,2,Guo Yi1,2 (1, Sichuan University of Science Engineering,Zigong,Sichuan,China. 643000;2,Key Lab. in SiChuan colleges on industry process equipments and control engineering, Zigong, Sichuan, China. 643000) Abstract: The finite-element analysis of the combined cone slip-ring sealing is done through the ANSYS software. The sealing effect and the using performance of the dynamic sealing surface and the static sealing surface under the high pressure and the super high pressure is analyzed. The sealing technology problem of the dynamic pressure loading and the poor convergence technology problem caused by large strain and contact are solved. The simulation results show that the combined cone slip-ring?sealing can satisfy seal requirements under the high pressure or the super high pressure, and the working conditions of sealing parts of are kept well. The numerical simulation offers helps for developing the combined cone slip-ring sealing, and provides references to the similar numerical simulations. Keywords: ANSYS; finite element analysis; combined cone ring?sealing; numerical simulation 0 引言 锥形滑环组合密封是笔者所在研究小组开发设计的一新型滑环式组合密封结构，见图1所示。此结构采用了两个O型圈，在O型圈之间装有一挡隔圈，挡隔圈可在轴向自由滑动，左侧O型圈在密封腔内压作用下通过挡隔圈来挤压右侧O型圈。锥形滑环横截面为近似直角三角形，左端锐角大小控制滑环滑动过程中在轴向和径向的位移比例，右端锐角设计为一圆形倒角。在滑环左侧设计一组弹性元件，安装时给予一定的预压缩量，以其弹性恢复力作为零内压时的密封动力，使密封件在启动时也具有良好的密封性能。随着密封内压的增加，滑环在密封内压作用下向右滑动，并由于套箍效应而紧贴在滑动密封面上，滑环移动的同时挤压O型圈，变形后的O型圈反作用于滑环，使滑环更紧贴于滑动密封面上，达到理想的密封效果。挡隔圈高度与缸筒沟槽深度一致，它们与滑环外侧面的初始间隙为。当滑环外侧面径向位移达到时，挡隔圈、缸筒与滑环接触，阻止滑环的径向变形，则O型圈最大截面直径压缩率可控制为。 由于锥形滑环组合密封的工作特点，在进行有限元分析时存在以下3个技术难题。 *基金项目：1,四川省教育厅项目(11ZB098)；2,国家“十一五”科技支撑项目(2008BADC4B15) 图1锥滑环组合密封Fig.1 The tapered sliding combined sealing 1. cone slip-ring 2.cylinder 3.O-ring 4.blocking ring 5. shaft sleeve 注：b1—沟槽宽度；b0—挡隔圈厚度；d—O型圈横截面直径； —O型圈高出沟槽的高度；h—滑环左侧厚度；—滑环斜边与水平线夹角。 1，O型橡胶圈数值仿真难度大。橡胶材料属于超弹性材料，这种材料可承受大应变和大位移，而体积几乎不可压缩，泊松比接近于0.5，这种