鐵浴流场模拟.docVIP

铁浴反应器内流场及温度场数值模拟 王楠，徐进，张光宗，杨斌 （东北大学 材料与冶金学院，辽宁 沈阳 110004） 摘要：基于FLUENT 商业数值模拟软件，对铁浴反应器内的流场及温度场进行数值模拟研究，并且考察侧吹和顶吹操作条件对铁浴均混时间，上部空间氧气分布范围以及出口煤气二次燃烧率的影响。模拟的结果表明熔池均混时间随侧吹倾角及侧吹喷枪插入深度的增加均表现出先减小后增大的趋势。随着顶吹喷枪上移，炉膛内氧气分布范围扩大且二次燃烧率提高。模拟的结果为进一步开发新型铁浴熔融还原炼铁技术提供工艺优化等方面的理论基础。 关键词：铁浴反应器；均混时间；二次燃烧率；Fluent；传热 中图分类号：TF557 文献标志码：A Numerical Simulation of Fluid Flow and Temperature Field of Iron-bath Reactor WANG Nan, Xu Jin, Zhang Guang-zong,Yang Bin (School of Materials Metallurgy, Northeastern University, Shenyang 110004, China. Corresponding author: Wang Nan, E-mail: Wangn@smm.neu.edu.cn) Abstract: Based on the commercial computational fluid dynamics software, Fluent, the fluid flow and temperature field in an iron-bath reactor were simulated numerically, and the effects of top-blown and side-blown operating parameters on the mixing time of iron bath, distribution range of oxygen in top space, and post-combustion ratio were investigated. The simulated results showed that the mixing time of iron bath increased initially and then decreased with the increase of inclined degree and immersion depth of side-blown lance. The distribution range of oxygen became wider as pulling the top lance away from the iron bath. Furthermore, post-combustion ratio was reduced given the top lance was too close the bath. The simulation results provide theoretical base for the process optimization of iron-bath reactor and further development of new type iron-bath smelting reduction process. Key words：Iron-bath reactor; Mixing time; Post-combustion ratio; Fluent; Heat transfer 相对于传统的高炉炼铁，铁浴熔融还原工艺具有还原反应速度快、传热强度大、可直接使用非焦煤和粉矿以及借助较高的二次燃烧率可使用低预还原度DRI 等优点[1,2]。铁浴熔融还原炼铁技术的实质是借助高温条件下(铁的氧化物处于熔融状态)C转化为CO来完成主要的还原过程，所需热量由CO转化为CO2(二次燃烧)来提供。铁浴反应器主要包括铁水熔池、由大量气泡、铁滴和固体碳组成的泡沫化厚渣层以及含有大量铁、渣滴的气相空间等不同区域。各区域内及区域间存在着复杂流动，涉及多种形式的热量和质量传递及多种气、固、液相间反应。因此，搞清熔融还原铁浴反应器中发生的各种传输现象及其变化规律、影响因素和相互间的关系，对于设计合理结构的铁浴还原反应器、选择和优化操作条件是十分必要的。数值模拟就是一种非常有效的研究方法。Davis[3]通过建立数学模型来模拟HIsmelt工艺的流场，并且研究了二次燃烧率，气体温度以及顶吹氧枪高度对涌泉分布的影响。Panjkovic[4]通过建立数学模型来研究