DOE-全因子试验设计及Minitab操作要点.pptVIP

全因子試驗設計及MiniTab操作 * * Content 1. Stage-1:Define DOE charter Problem Statement VOC/KPOV/KPIV 2. Stage-2:Measure: MSA Plan Data collection MSA Evaluation 3. Stage-3:Analyze Cause effect Diagram PFMEA Factor Screening 4. Stage-4:Improve: DOE design DOE Execution and Analysis Model Simplification and Analysis Math Module Building Parameter Optimization 5. Stage-5:Control Pilot Run Normal Test CPK Standardization * * Stage-1:Define 1.2. Problem Statement： 目前實際生產中,點焊站會出現粘電極棒,火花大,脫點,爆點,不放電等現象發生,為了減少點焊不良,確保點焊質量,確定最佳點焊參數範圍.統計產線從08年10月-12月CW0A0-4Cell Sanyo電芯點焊時發生點焊不良數據,其中粘電極棒占33.57% ,火花大占21.81%,脫點占13.22%. * * KPOV Spot welding Process fail KPIV Process Parameter Material Quality Control Pressure Welding Voltage Welding Time Factor level DOE 1.3. VOC KPOV/KPIV Stage-1:Define * * Stage-2:Measure 2.1. MSA Plan: 目的：對拉力測試機執行量測系統分析，以確認測試儀器的准確性,以及確定不同人員對測試無影響 人員：郝尚書 / 劉澤文 / 常鵬 時間：2009 / 03 / 10~16 材料：拉力計（20kg）一台　Al-P點焊樣品（共3種規格*30）Total 90pcs 內容：3個測試人員每個人每種點焊樣本取10PCS，進行拉力測試並記錄數據. 2.2 Pulling Test Machine 設備編號：54W0600144 保養日期：2009/02/29 校驗日期：2009/06/06 效驗編號：830179 * * Stage-2:Measure 2.3 Pulling Test method: 2.4 Test Flow Chart: 樣本制作 樣本編號及列檔 人員測試 數據記錄及分析 合格判定 設備調校 執行檢定 NG OK 標准試打Al-P 相同點焊參數 穩定運行機台 Top View Side View Ni-tab Cupper Pull * * Stage-2:Measure 2.5 Test Data: 2.6 Normal Test * * Stage-2:Measure 2.5 Gage RR Chart: * * Stage-2:Measure 2.6 數據輸出 Conclusion: 根據輸出結果及判定標準，則此量測系統可接受; * * Stage-3: Analyze 3.1 Cause and Effect Diagram Environment Material Human Measure Method Machine Spot welding OP mistake Pulling test OP mistake Electrode Ni-plate Cell Poor shape Wrong raw electrode material surface dirt Wrong cell type Surface dirt Wrong Ni-plate thickness wrong raw material Temperature Voltage MSA of Pull test Electrode definition Pitch Distance Stoke Spot welding Time T-Pre T-Internal T-upslope T-Weld Spot welding Voltage V-Pre V-V1 V-V2 V-V2 Gas Pressure Overdraft Spot welding method Spot welding fixture Spot welding machine * * Sta