90度外圆车刃磨位姿及刃磨参数研究.docVIP

90度外圆车刀刃磨位姿及刃磨参数研究 作者:e 所在单位:（e2001） 指导教师:e [摘要] 刀具是机械加工中重要的组成部分，是实现零件加工成形的主要工具。刀具刃磨是刀具制造或刀具用钝后的重磨，其质量好坏对刀具的切削性能和使用寿命起着关键的作用。目前国内大部分厂家的车刀是在砂轮机上手工刃磨，这种方法主要依靠技术工人的技能，刃磨质量取决于工人的技术水平，刃磨精度难以保证。基于此，本课题旨在研究一台自动控制的刃磨装置来实现车刀的自动刃磨。 本文分析研究了外圆车刀的结构和几何参数，阐述了其刃磨方法，建立车刀各刀面的方程和刃磨装置的数学模型。在此基础上，研究开发一种五自由度控制的车刀自动刃磨装置，分析其刃磨运动特性，对此进行设计。实现五轴移动或者旋转，完成所需的刃磨运动。 本文研究的目的就是要提高车刀的刃磨质量，降低制造成本，提高生产效率。通过对车刀自动刃磨技术和数控研究，设计的刃磨装置能够实现对车刀的自动刃磨和重磨，以提高车刀的刃磨精度和刃磨效率，减少工人的工作强度，满足现代生产对车刀刃磨的要求。 [关键词]：外圆车刀；刃磨  Abstract The cutter plays important function during mechanical working,it is the main tool of forming the parts processing .The grinding of cutter is the manufacture of cutter or reface blunt tool.Its quality plays a key role of cutting s performance and using life.at present ,cutter mostly works on hand grinding quality depends on the level of technical workers,it is difficult to guarantee precision of grinding.based on this,the article wants to study a grinding equipment controled by single chip to achieve automatic grinding of common lathe tool. Taken common cylindrical lathe tool for exemple,analyzing and researching configuration and geometry parameter of lathe tool.Introducing grinding method ,established the flank of the equation and grinding equipments matheatic model.On this basis, researching and developing a automatic grinding equipment of three free-degree control lathe tool,analyzing its characteristic of grinding movement,the electric control system is designed and developed,which controls base on single-chip.The system includes hardware design ,software design,reliability design,System Debugging and so on.single-chip servo system uses open-control loop system and with driving components of hybrid step-motor driven grinding device to do rotational movement.single-chip servo control system uses sequential control algorithm to achieve three-axis rotation and completes the required grinding movement. The article proposes grinding precept,provided theoretical basis for developing grinding e