设计锌基合金模具中表面质量应注意的问题.docVIP

设计锌基合金模具中表面质量应注意的问题 为降低产品成本，获得较好的表面质量，采用锌基合金模具拉深，模具结构如图2所示。但是锌基合金材料较软，仅表面有一层较硬层(硬度为hb100～115)，故模具寿命较低。据情况看，拉深不复杂的冲件，坯料为08钢、料厚为1.0mm，凹模圆角半径rd＝5mm，其模具寿命仅600件。如何提高锌基合金拉深模的寿命，在拉深件设计时应采取什么具体措施。 In order to reduce the product cost, achieve better surface quality and using zinc base alloy die drawing, die structure is shown in figure 2. But the zinc base alloy material is relatively soft, only the surface has a layer of hard layer (hardness of hb100 ~ 115), so the die life is low. According to the situation, drawing not complex salt pieces, billet is 08 steel, material thickness is 1.0 mm, concave die radius rd = 5 mm, the mould life 600 pieces only. How to improve life of the zinc base alloy deep drawing mould, in what specific measures should be taken when drawing a design. 图2拉深模 Figure 2 deep drawing mould 1.凹模2.凸模3.压边圈4.导板 2. 1. The concave die punch 3. Pressure rim 4. Guide 锌基合金拉深模寿命较低的主要原因是模具的工作表面(凸模表面，压边面和凹模圆角部分)产生磨损和拉伤所致。 Investigation and analysis this factory production situation can be seen, zinc base alloy deep drawing die life is the main reason for the lower is the job of the mold surface (surface of the punch and blank holder and die round corner part) caused by wear and tear. 1.模具磨损 1. Mould wear and tear 模具工作表面的磨损主要产生于两种情况： Wear on the surface of the mould work is mainly produced in two cases: (1)坯料成形时产生必要的塑性流动对模具工作表面的磨损。 When necessary (1) the blank forming on the surface of the plastic flow in mould work wear. 为实现拉深成形，坯料产生必要的塑性流动，沿压边面经过凹模圆角处流入凹模。由于坯料的塑性流动，坯料和压边面之间以及坯料和凹模圆角之间产生摩擦而引起模具磨损。这种磨损是不可避免的，但应设法减小。可通过以下两个方面减少磨损： To achieve deep drawing, blank to produce the necessary plastic flow, the blank holder surface after die fillet area flow into the die. Plastic flow due to the blank, blank and blank holder surface between billet and die round corner caused by the friction between mold wear. The wear is unavoidable, but should try to reduce. Reduce wear can be through the following two aspects: 1)在拉深件设计时，采取措施减小坯料向凹模内塑