转子轴承盖冲压成形工艺及模具设计【毕业论文+CAD图纸全套】.doc

目录 1.绪论 1 1.1国内模具的现状和发展趋势 1 1.1.1国内模具的现状 1 1.1.2国内模具的发展趋势 2 1.2国外模具的现状及发展方向 3 1.3深筒拉深件模具设计与制造方面 4 1.3.1深圆筒拉伸模具设计的设计思路 4 1.3.2深圆筒拉深模具设计进度 6 2.筒冲压工艺的分析 7 3.拉深的计算 9 3.1计算毛坯尺寸 9 3.2检查能否一次拉成 11 3.3确定凸凹模圆角半径 13 3.4拉深件的拉深高度的计算 13 3.5凸模与凹模间隙的确定 13 4.排样设计 14 4.1排样、计算条料宽度及确定步距 14 5.计算冲压力及冲压设备的选择 15 5.1计算工序冲压力 15 5.2确定压力中心 16 5.3冲压设备的选择: 17 6.模具零件主要工作部分尺寸计算 18 6.1冲模和拉深模刃口尺寸及公差的计算 18 6.2确定各主要零件结构尺寸 20 6.3校核冲压设备基本参数 21 7.编制模具主要零件加工工艺规程 22 7.1凹模加工工艺规程 22 7.2落料凸模加工工艺规程 23 8.模具的装配与调试 25 9.总结 27 致谢 29 参考文献 30 摘要 本设计的产品为阶梯形冲压件，主要工序为拉深、冲孔和落料三种工序。设计内容包括：冲压件工艺分析，拉深的计算，排样设计，计算冲压力及冲压设备的选择，模具零件主要工作部分尺寸计算，编制模具主要零件加工工艺规程，模具的装配与调试。 该模具为级进复合模，包含了拉深、冲孔、落料等工序。凹模，凸模采用整体式结构，安装方便。条料在送料方向上采用导料板导料，利用导料销控制导料步距。卸料装置采用刚性卸料装置。 该设计中使用CAD绘制装配图和零件图，设计说明书也用Microsoft Word排版打印而成的使用提高了效率，同时也设计。Abstract This design product is a Ladder-shaped stamping, the main working procedure for the drawing, the punch holes and falls the material three working procedures.The design content includes: The pressing part craft analysis, the drawing computation, arranges the type design, the computation ramming strength and the ramming equipment choice, the mold components prime task partial size computation, establishes the mold major parts processing technological process, the mold assembly and the debugging. Progressive Die for the composite modulus, containing the drawing, the punch holes, blanking working procedures and so on.The concave mold, the raised mold uses the integral-type structure, the installment is convenient.The strip material uses in the feeding direction leads the yard lumber to lead the material, the use leads the material to sell controls guides the material step the distance.The dumping device uses the rigid dumping device. In this design uses the CAD plan assembly drawing and the detail drawing, the design instruction booklet also uses Microsoft the Word typesetting printing to become, Computer graphicsuse enhanced the rated capacity, At the same time also the design of more accurate Key