七辊棒材矫直机设计【毕业论文+CAD图纸全套】.doc

摘要 现代化的棒材生产中，精整是生产的最后阶段，而棒材矫直是精整最重要的工序，它直接决定了产品的质量，经过矫直的椭圆度和直线度高的棒材才具有高的价值。矫直机作为棒材矫直的最重要设备，决定着圆钢的最终质量。 七辊棒材矫直机是在总结近年来所具有国内领先水平的多台大规格棒材矫直机的基础上设计而来。该机为八立柱七斜辊棒材矫直机，采用了预应力机架及可靠的液压工作原理，使辊缝值具有较高精度，对棒材在生产过程中所产生的弯曲和椭圆度具有明显的矫直效果。 本文在学习矫直技术的基本方法和原理的基础上，掌握了基本矫直变形理论。首先，确定了总体方案。其次，研究了棒材的弯曲变形和弯矩，以及作用在各辊上的矫直力，推导出计算矫直力的力学模型，确定相对反弯曲率并进行辊型设计。然后对主要承受力的零、部件进行强度校核。最后进行电动机、减速器以及联轴器的选型，对矫直机的安装和维护进行说明。 关键字：七斜辊矫直；辊型；矫直力；力学模型 Abstract In the process of modern steel bar producation,the rigor disposal of steel bar is the last phase,in which the bar straightening machine takes up the important position. The quality of straightening is the decisive factor of steel bar. The straightening steel bar have appended values for its good roundness and straightness and the straightener is one of the most important device which decide the steel bar’s quality competitively. Seven roll bar straightening straightening machine in full summary in recent years to design and manufacture with the leading domestic level of National Taiwan University, more than the size bar straightening straightening machine based on design. The machine is four columns of seven slanting roller bar straightening straightening machine, the prestressed frame and reliable hydraulic pressure principle of work, the roll gap value with high precision, has the obvious straightening effect on the bar in the production process generated by bending and ellipticity. On the basis of studying the basic method and principle of straightening technology, this paper studies the basic theory of straightening deformation. First, the overall scheme is determined. Secondly, the bending deformation and bending moment of the bar, and the straightening force on each roll were studied, and the mechanical model of the straightening force was deduced. Then, the strength of the main bearing force is checked. Finally, the selection of motor, reducer and shaft coupling, the installation and maintenance of straightening machine instructions. Key