API管接箍沖刷腐蚀研究.doc

API油管接箍液固两相流体冲蚀数值模拟 程嘉瑞1，杨向同2，李臻1，窦益华1，仝少凯1 (1.西安石油大学 机械工程学院，陕西 西安，710065 2.中国石油塔里木油田公司工程院，新疆 库尔勒，841000) 基金项目：本文由陕西省教育厅项目（编号：11JK0871），塔里木油田公司项目（H13015）和国家重大科技专项项目（编号：2011ZX05046-04），西安石油大学全日制硕士研究生创新基金（编号：2012cx110420）资助。 作者简介：程嘉瑞（1988-），陕西西安人，硕士研究生。导师：李臻，教授，主要研究材料的腐蚀防损与延寿技术。 摘要：储层改造过程中大排量、高砂比压裂技术的应用，致使油管壁冲蚀问题严重。其中API油管接箍由于具有局部凹槽，易造成内流场紊流加剧，导致材料冲蚀速率增加。因此，通过射流实验得到超级13Cr钢半经验预测模型，结合数值计算进行API油管接箍冲蚀模拟，得出API油管接箍冲蚀速率分布规律。模拟结果表明，接箍凹槽内壁面冲蚀速率远小于油管内壁；最大冲蚀速率产生于直冲壁面；冲蚀速率随排量增加而增大，排量达到6m3/min时冲蚀速率出现极大值点；砂比40%时冲蚀影响最严重。 关键字：接箍;API油管;液固两相流体;冲蚀;数值模拟 Numerical Simulations of Erosion for API Round Thread Connection in a Solid-liquid Two-phase Flow Abstract:The developing of fracture which in the large displacement or high solid volume fraction two-phase flow condition will cause more and more severe for intense erosion,which gives rise to short service time of well tube.Especially,flow field accompanied by the occurrence of vortex was changing in API round thread connection,because it had specifical geometries -pipe annular cavity ,resulting in accelerated erosion reaction.To predict the erosion of API round thread connection,the semi-empirical equation which getting from jet experiment were employed to calculate.Then flow characteristics in the connection of API round thread tube were simulated.It was suggested that the most serious erosion area was forward-facing step(FWFS);As the time goes on,maximum erosion rate occurred in displacement of 6m3/min and 40% volume fraction of solid.Finally,some technical measures to reduce erosion in API round thread connection were proposed. Keyword: Thread connection; API tubing；Solid-liquid two-phase flow; Erosion; Numerical simulation API油管接箍广泛应用于油气井储层改造过程中，随着含固相压裂液的注入，油管壁不同程度的受到冲刷腐蚀作用影响，造成不均匀壁厚减薄现象，甚至造成穿孔失效[1]。由于API油管在接箍中部有一个“J”形区，高速流体流过该部位时会形成先突扩再收缩的流线，易产生局部涡流和局部低压区，造成API圆油管内壁冲刷腐蚀破坏[2]。根据API油管接箍凹槽的特殊结构，一方面利用射流实验求得冲蚀预测模型，再结合